Engineering Maintenance

RAJENDRA B. AMBILWADE

Mobile No.: +91-982*******

E-Mail: *************@*****.**.**

LinkedIn: http://www.ng.linkedin.com/pub/uche-ibekwe/24/845/9aa/ JOB OBJECTIVE

~SENIOR LEVEL ASSIGNMENTS~

~Operations & Maintenance and Project Management~

Location Preference: Aurangabad/Pune/ Mumbai/ Gujarat

-Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step SKILL SET

Plant Engineering

Reliability Engineering

Instrumentation, Energy

Management

Project Execution /

Management

Maintenance & Operations

Quality Management

Process Re-engineering

Cost Optimization

PROFILE SUMMARY

A competent professional with over 24 years of experience areas of Operations & Maintenance and Project Management in all stream of Engineering Function, Continuous and Semi- Continuous Process Plant, Chemical Plant, DRDO, Ministry of Defense and Tyre Plants

Merit of ensuring implementation of TS-16949, ISO 9001-2000 and EMS (ISO-14001) Systems

Proficient in implementing maintenance schedules for electrical equipment, carrying-out periodic checks and preparing technical documents for the same

Experience in identifying appropriate control schemes / systems and selecting equipment as per type of application; skilled in managing instrumentation(Automation) & control engineering

/ technology including system applications, principles, techniques & procedures to optimize productivity

Extensive experience in large PLC installations, networked processors, PLC controlled DC drives, AC drives, Servo drive based AC and DC brush less servo motors positioning systems

Credit of attending trainings on Leadership, Team Work, Electrical, Instrumentation & Controls Energy Conservation, Hazardous and Flammable Handling, Special Purpose Machines

Directed cross-functional teams using interactive & motivational leadership; acknowledged for recruiting and mentoring leaders with an equal desire to win Leadership: Driving the organizational mission through employees & supports motivation of employees in organization Management: Overseeing operations of the organization, implementing plans, managing human & physical resources AREAS OF EXPERTISE

Executing predictive & preventive maintenance schedules for process lines & equipment as well as conducting regular shutdown inspections & replacements of spare/obsolete parts to ensure smooth operations

Reviewing blueprints, schematic / electrical / engineering drawings, layouts, technical specifications & cost estimates for installation & commissioning; analysing contractor's order proposals & submittals

Overseeing end-to-end projects from concept to handover involving finalization of technical specifications, planning & control, creation of reports & execution plans & manpower planning

Preparing documentation for Instrumentation & Control System and reviewing 3rd party drawings on installation & commissioning accordingly; updating tender documents (obtained firm construction bids from contractors & equipment vendors) and design / engineering documents prepared by Consultant / Principal-Engineering

Handling project activities with utilization of available resources & machine loading as per pre-set schedules; implementing cost saving measures to achieve reduction in terms of man days & production cost

Creating & sustaining a dynamic environment that fosters development opportunities & motivates high performance amongst team members; imparting continuous on-job training to accomplish greater operational efficiency ORGANIZATIONAL EXPERIENCE

Goodyear South Asia Tyres Pvt. Ltd., Aurangabad Since May’ 97 Growth Path:

May’97-Apr’99 Senior Engineer (Instrumentation)

Apr’99-May’05 Asst. Manager (Instrumentation)

May’05- Nov’09 Manager (Electrical & Instrumentation) Nov’09-July’13 Plant Head - Engineering

Since Jul’13 Head (Projects)

Key Result Areas:

Annual Planning, Budgeting & Execution for Opex & Capex

Working closely with functions such as Supply Management, Audit, Facilities, Financial Services, Environmental Services and Information Technology to assure conformance with corporate policy

Coordinating between corporate, technical centers, execution agencies, etc.

Maximizing the up-time of existing equipment via. managing preventative & predictive maintenance schedules as well as proactively enhancing equipment via. reliability based management

Identifying opportunities for improvements to engineering operations and assisting with realizing these opportunities

Conducting benchmarking and competitive research to keep up with best-of-class practices and to assure that engineering and project process technology and capital productivity lead the industry

Complying to all local statutory & legal requirements & global Goodyear requirements

Taking approval of schemes, following-up with corporate for machines, plant / equipment layout and process optimization

Monitoring progress of work, providing feedback and reviewing targets and schedules

Providing a feedback mechanism on long term basis to improve utilization of methods and facilities with the past experience Highlights:

Reduced downtime by 23% through measures such as predictive/preventive, DMAIC, RCFA & applying analytical tools for elimination of repetitive failures

Steered the implementation of quality initiatives such as machine/ process line optimisations, upgrades to latest technology that instilled basic quality philosophies of doing things right the first time, resulting in an 19% reduction in company rework cost

Development of application with detail hardware/software integration for top Management information (On-line/Real time process & production status) available via internal LAN

Successfully:

o Handled in-house design, erection & commissioning of machines & process lines o Completed of Annual CAPEX leading to subsequent payback

Streamlined Operations, Engineering and Projects department processes in all departments leading to achievement of record productivity improvements, profits and quality levels including TS, PPQ & ISO certifications during certification audits.

Achieved Bench marked breakdown of 1.5%

Played a major role in achieving down time reduction by effective Preventive and Predictive maintenance, continuous modificat ion and improvement in systems

Reduced engineering operations costs and improved engineering operations efficiency measured against defined baseline National Rayon Corporation, Mumbai as Senior Officer Mar’96-May’97 Key Result Areas:

Handled operations related to instrumentation & controls and involved in projects execution and maintenance of: o µ-XL Yokogawa based instrumentation system for Membrane Cell Technology) Chloro-Alkali Plant o Hybrid Control System [µ-XL + Siemens] for Caustic Soda o Flaking Unit (Bertrams Technology)

PREVIOUS EXPERIENCE

DRDO, Ministry of Defense, Govt. of India as Scientific Assistant Aug’95-Mar’96 Vikram Chemical Industries Mumbai as Instrumentation Engineer Apr’93-Aug’95 Pravara Rural Engineering College, Loni as Lecturer (Instrumentation Department) Nov’91-Apr’93 TECHNICAL SKILLS

On-hands experience in Instrumentation Systems right from small transmitters to PLC & DCS system o Procurement: Selection sizing of instrumentation and control system o System Design: HMI/MMI based dedicated / distributed controls for machines / process plants o Integration of Analytical Instruments with PLC & SCADA o Systems erection and pre commissioning checks

o Software design for PLC, DCS, SCADA/HMI/MMI

o Troubleshooting, maintenance & Optimization of process & analytical instrumentation

Extensive experience on large PLC installations, networked processors, PLC controlled DC drives, AC drives. Servo drive based AC and DC brush less servo motors positioning systems. System design I/O calculation, Selection, Programming, Installation, Erection, commissioning, troubleshooting & Optimization for: o Rockwell - Control Logix, ControlNet, DeviceNet, EtherNet, PLC5 / SLC 500 family from SLC 5/02 through PLC 5/10, to PLC 5/60 processors networked on DH+ and Remote I/O

o Huge tandem DC drives from 5Kw up 1500 HP - analog and digital drives of Kirloskar, Siemens o Complex Multi-Axis positioning system with servo motors and AC servo drives. Wit motion controllers of Motion Controls, CLX, etc o Dedicated as well as PC based MMI systems Programming, Graphic screen design and maintenance o SCADA/ MMI software’s :- Rockwell, Factory Talk, Energy Metrix, Control View, RS View

Special Systems:

o NDC, Honeywell make nucleonic gauging system for control of rubber coating on calendars o FVM force variation machine, computerized on load tire testing system o CCD camera type pattern centering system for component centering

Utilities and Power Plant:

o Operation, Predictive/Preventive, Diagnostics & Maintenance of 132kv Substation o Boilers, Steam Turbine, Reverse Osmosis Plant, Compressed Air, Instrumentation Air o Central Air Conditioning, Chilling and Refrigeration Plant o Hydraulic Systems, Ejector System, Hot Water System o Water Treatment, Effluent Treatment, Energy Conservation and Energy Audits

Process Plant

o Reaction Vessels, Large Fermentators, Glass Lined Reactors o Distillation Columns, High Pressure Reaction Vessels, Autoclaves o Heat Exchangers Silver Tubes Heat Exchangers, Centrifuges o Vacuum Evaporators, Vacuum Dryers, Frizz Drier, Notch Filters, Pulverizers o Fine Powder Handling ( Carbon) Handling Systems and Dust Collectors o Fire protection and sprinkler systems per national and Global standards TRAININGS & WORKSHOPS

Attended trainings & workshops on:

o Allen Bradley: PLC System Design, Programming &

Maintenance

o Rosemount: Various Field & Analytical Instruments o Smar: Pressure & Differential Pressure Transmitters o Masoneilan: Bellow Sealed Control Valves

o Llyod’s Register Quality Assurance: QS-9000

o Neville Clark: MSA,SPC & QSA (QS-9000)

o Tatsuno, Himeji, Osaka

o Engineering Managers Workshop at China

o Training on Force Variation Machine at Corporate Head Quarters – Akron USA

o Six-Sigma Training conducted by Goodyear Tyres

EDUCATION

BE (Instrumentation) from Marathwada University, Aurangabad in 1991 IT SKILLS

Proficient in MS Office, Prism and ERP (SAP)

PERSONAL DETAILS

Date of Birth: 1st March 1969

Languages Known: English, Hindi and Marathi

Address: N-11, B146/3, TV Center, Hudco, Aurangabad-431003, Maharashtra

Contact this candidate