Power Plant Six Sigma

SRI SURYA SATYA KARTHIK VARMA DANTULURI

**** **** *** ***#***, Detroit, MI 48201 ● Ph.: 313-***-**** Email: ****************@*****.***

OBJECTIVE

Currently seeking a position for Manufacturing Engineer which will effectively utilize all acquired skills, abilities, and areas of expertise.

EDUCATION

Master of Science in Industrial Engineering GPA:3.2/4.0 August 2014-present Wayne State University, Detroit, MI

Bachelor of Engineering in Mechanical Engineering GPA: 3.3/4.0 Sep2008-May 2012 VIIT-JNTU, Visakhapatnam, India

TECHNICAL SKILLS

Software Tools : Auto CAD,

Programming Languages : C,

Application Tools : MS office

AREAS OF EXPERTISE

Six sigma green belt certified

Plant and Inventory Management

Cost and quality control

Production Scheduling

PROFESSIONAL EXPERIENCE

Distributed control systems engineer (60mw Coal Thermal Power Plant) Nov2012 - Apr 2014 Steel Exchange of India, Visakhapatnam, A.P- India Responsibilities held:

In charge for waste heat recovery boiler (WHRB).

Experienced in generating labor standards, maintaining Bill of Materials and implementing work area and plant layouts.

Need to operate WHRB through a control room.

Provided technical support, engineering assistance, guidance in manufacturing and operation.

Conducted shift duties for coal handling plant to achieve proper bunker levels.

Prepared shift documents and readings as a part of change or new part approvals

Conducted inspections for systems and work to meet requirements

In-charge for coal handling plant.

Operations Manager June 2012 – Oct 2012

Bay Rock Mining .Pvt. Ltd, Srikakulam, A.P- India. Responsibilities held

Purchased materials, supplies and production machinery.

Benefits administration costs 30% by negotiating prices and fees.

Prepared and maintained detailed list of stock in store room

Drafted operating procedures for new & modified process

Need to maintain excavators, dumpers without any trouble for mining 24*7

Responsible for auditing monthly inventory & Production line standards

Need to run a stone crusher after marking’s done. Volunteer Experience

Active volunteer for HAMARA UDDESH - Non-governmental organization.

Coordinated activities for Science Fest at University.

Scheduled volunteers for Health camps, Sponsorship and free medicine distribution.

Participated with Habitat for Humanity in Visakhapatnam building new homes for poor people.

Answered incoming calls and documented donations for HAMARA UDDESH fund raise camp. ACADEMIC PROJECTS

Statistical Analysis to optimize operations at the University Foods, WSU Sep2014 - Dec 2014

Used statistical tools such as ANOVA analysis, Hypothesis testing, Regression analysis and Fisher LSD methods to reduce the waiting time at the counters.

Suggested number of counters to operate during the peak hours in the weekdays and weekends. Linear Programming model to optimize parking slot allocation around WSU Sep 2014 - Dec 2014

A mathematical model was built to allocate the parking lots proportional to each type of vehicle using the linear programming.

Three constraints parking space area, parking accumulation and parking duration are considered to formulate the model.

The model was analyzed using the QM for Windows software. Reducing labor cost in a manufacturing Jan 2015 – May 2015 UNDER-GRADUATION PROJECTS:

Completed Industrial training on “A BRIEF STUDY ON POWER ASSEMBLY, PISTONS AND LINERS” at INDIAN RAILWAYS (DIESEL LOCO SHED), Vishakhapatnam. In this project we gone through the basics to maintenance of the engine and few frequent issues and their remedies. Completed project on “THERMAL AND STRUCTURAL ANALYSIS OF DISK BRAKE” as regular project and an All-terrain vehicle (ATV) with exciting two-wheeler as a project with personal interest with few classmates as it’s not a part of curriculum. SEMINAR ON “CYLINDER DEACTIVATION” which is widely used in automobiles with huge engine Capacities with v6, inline6, w12 engines where few cylinders deactivate in low range according to their firing order.

MASTERS COURSE WORK:

Deterministic Optimization:

Optimization models are used extensively in almost all areas of decision- making, such as engineering design and financial portfolio selection.

SIX SIGMA:

The fundamental objective of the Six Sigma methodology is the implementation of a measurement-based strategy that focuses on process improvement and variation reduction through the application.

Production Systems:

Intended to uncover fundamental laws that govern production systems and utilize them for the purposes of analysis, continuous improvement, and design.

Project Management:

It is an approach to planning and guiding project processes from start to finish. The processes are guided through five stages: initiation, planning, executing, controlling, and closing.

Digital Automation:

The main use of automation is that it saves labor, energy and materials. It improves quality, accuracy and precision.

Industrial Noise Control:

High noise levels can cause negative effect on productivity of the employee, increase fatigue and shorten attention span at work environment.

Integrated Product Development:

It is based on the integrated design of products, manufacturing and support processes. The design of the product and the process must be integrated to assure a more optimum manufacture and support the product.

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