Engineer Design

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Sanjay Kumar Verma, PE

*** *** **** *** ****, Arcadia CA 91007

Phone: 818-***-**** (c) Email: ******.**@*****.*** Professional engineer with over 20 years of engineering experience in Chemical, Petrochemical, water, Oil and Gas Industries with 10 years engineering for Chemical Plants in India Professional Registration

• State of California, Texas and Louisiana

• Province of Alberta, Canada

Education

• Bachelor of Science in Civil Engineering (1990) Birsa Institute of Technology, Jharkhand, India

Work Area

• Petrochemical and chemical plants, Refineries, Hydrogen, Ethylene, and Fertilizer

• Water storages tanks, large water pipeline, Pump station for Water District and Cities

• Material Handling Plants and Large Storage Silos

• Civil/ Structural Engineering Lead, Sales, Procurement and Construction support,

• Heavy Steel and Concrete Design, Structure and Foundations, Module design

• Civil Design, paving, grading and drainage and U/G pipes Knowledge and Skills

• American, Canadian & Euro structural Design codes

• Material and Design standard, ASTM, IBC, CBC, API, AWWA and PIP s

• Structural Design software STAADPro, RISA, Dyna5, Dimensional Solutions,

• CAD knowledge Smart plant, Microsation, AutoCAD

• Develop Standards

Professional Experiences

Fluor Corporation, Sugar Land, TX (Aug 2015-Current) Sr Civil/Structural Engineer

• Working on Galveston Bay Refinery Upgrade on multiple projects under Marathon Oil Refinery Program, Field survey, Structural design and inter discipline coordination. Technip Stone and Webster PT, Claremont, CA (2008-2015) Principal Engineer

• Major Task were Civil/Structural Engineering expertise for project development, working on FEED and studies, MTO and Man-hours estimate

• Identify the areas for value engineering opportunities, Develop new methods and procedures to project activities

• Identify and determine feasibility, quantify benefits of specific project improvements, establishing design criteria and technical specifications, for Hydrogen, Ethylene and process plants.

• Support construction, procurement and sales.

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• Perform design review and supervision of engineers and designers

• Design concrete and steel structures, civil design, grading, drainage and paving.

• Major design software’s used are RISA-3D, STAAD Pro, Dimensional Solution, Descons, Smart Plant Review, AutoCAD, Microstation. Following are the list of projects and major task performed: EQUATE, Suhaiba Industrial Area, Kuwait, (Oct 2013-May 2015):

• Revamp EU1 and EU2 Furnaces and Recovery Section for Case of 161 for Capacity Upgrade FEED and Detail Engineering Design

• Civil/ structural Lead during FEED and Detail Engineering. Develop scope of work, prepare MTO, man-hours estimate, and prepare civil and structural design criteria. Geotech investigation and Site survey scope definition and review. Design reviews,

• Civil design drainage, grading and paving

• Inter-disciplinary coordination. Requisition for purchase and steel fabrication. Coordinate and manage civil engineering team

• Coordinate with Technip India field engineers at site during Detail Design phase.

• Field supports during Turnaround 2014 at Kuwait for 60 days. NOVA CHEMICAL E2 Furnace, Jofree Red Deer, Alberta Canada, (Aug 2012-March 2014):

• Revamp Five Ethylene Furnaces for Capacity Upgrade, Adding new convection and Air system.

• Civil/ Structural Lead for FEED through Detail design and Construction. Develop scope of work, prepare MTO, man-hours estimate,, prepare civil and structural design criteria. Geotech investigation and Site survey scope definition and review. Design reviews,

• Blast proof Building foundation. Underground Ductwork and Vaults, paving and grading in brownfield area.

• Inter-disciplinary coordination. Coordinate civil/ structural design team

• Field Engineering support for civil and structural construction work.

• Develop scope and methods for work share with Technip India for Furnace Duplicate work

DOW LA3-CRACK MORE ETHANE, Plaquemine, LA, (Sept 2011-Aug 2012):

• Civil and Structural Lead for FEED Plant upgrade.

• FEED scope of work, MTO, man-hours estimate and Work packages for Civil & structural Retrofit work, prepare civil and structural design criteria. Geotech investigation and Site survey scope definition and review.

• Conceptual Civil design, OWS, Storm drain, paving in brownfield area.

• Conceptual piling design and existing foundation modification. AIR PRODUCT Tesoro Refinery APCI, Martinez, (May 2011-Sept 2011): 3

• Hydrogen plant retrofit. Coil change, re-tubing etc WILLIAM CHEMICAL 3 MILLISECOND FURNACE REVAMP, Gonzales, LA (May 2010-Sept 2011):

• Assisted sales in civil structural scope definition, MTO and man-hour estimate for millisecond furnace revamp work.

• Civil/Structure Lead through FEED and Detail Design, establishing design criteria, load calc., structural analysis and design for millisecond furnace.

• Structural Evaluation of Existing Structure and Foundation for Retrofit.

• Supervise engineers and designer

• Inter-Discipline coordination, Material Takeoff, Procurement support for steel purchase. VALERO H2 PLANT McKee & Memphis, (June 2010-Dec 2010):

• Support sales in defining scope, Design basis and estimate MTO and Man-hours for Valero H2 Plant at McKee and Memphis

• Foundation design for reformer, convection, stacks, plants equipment and structures APCI 58 MMSCFD H2 PLANT, Detroit Michigan for Marathon Petroleum Company, (May 2008-Aug 2010):

• Civil and Structural Lead for Reformer and convection train, planning, establishing design criteria, load calc., structural analysis and design for plant structure and ductwork mainly penthouse, reformer, Combustion air manifold support structures, Flue Stack, etc.

• Module Design, Piling design review, Inter-discipline coordination, MTO, Requisitions for purchase and fabrication. Review shop drawing.

• Design and engineering team supervision.

• Engineering Support for construction.

SINCLAIR OIL 98 MMSCFD H2 PLANT, Tulsa, Oklahoma for TULSA REFINERY, (FEB 2008-OCT 2008):

• Engineering design for plant structural modules and ductwork, penthouse, reformer, transfer ducts, fuel modules, exchanger modules, pump modules, pipe racks, air coolers structures, flare stack.

• Foundation for plant structures.

Perliter & Ingalsbe, Glendale, CA (2001-2008):

Civil Engineer,

• As an Engineer at the firm handled various project responsibilities for structural and civil design of water tanks, pump stations and facility buildings components; pipe design; preparation and review of design plans; preparation of specifications and estimates; equipment procurements support; construction observations and management; coordination with client, contractor, sub-consultant. Major structural software’s used are RISA-3D, PCA Programs, AutoCAD and Enercalc.

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• Rehabilitation and structural design for pre-stressed, post-tensioned and welded steel cylinder pipe for various jobs

• Pipe protection and GFRP pipe cap design

• Support Sales, PDR, Miscellaneous Structural design, Standard Developments and Product Research

Following are the list of projects with duration and major task performed: CMWD Seismic Retrofit of two 9.0 MG Buried Concrete Springville Reservoirs for Calleguas Municipal Water District, as a Project Engineer (2006-2008):

• Conceptual planning, structural analysis, and improvements design for reservoirs components for new seismic loadings

• Introduction of seismic flexibility in underground pipes

• Site civil improvements and pipe design

• Preparation of Technical Provisions for key structural works LCID 2.0 MG Welded Steel La Forest Reservoir and pump station for La Canada Irrigation Water District, as a Project Engineer. (2007- 2008):

• Steel tank Seismic design and detailing

• Reservoir planning & sitting study, access and pavement design

• Fire flow analysis for reservoir

CMWD New 7.0 MG Buried Concrete Thousand Oaks Reservoir for Calleguas Municipal Water District, as a Project Engineer (2005-2008):

• Water Tanks Structural analysis, designs and Structural detailing

• Site grading, drainage and civil planning, and design

• Hydraulic and structural design for Pipes

CMWD 30cfs, 1400HP Moorpark Pump Station for Calleguas Municipal Water District, Selected task (2003- 2008):

• Structural designs of pump house, power and control building components involving structural steel and masonry

• Mechanical design and coordination for pump and electrical building

• Preparation of Technical Provisions for key civil and structural works

• Support Bidding and Contract process, Shop drawing review and RFI CTO Ten Pumping Facility Improvements for CTO, as a Project Engineer. (2004- 2007):

• Conceptual planning and preparation of Preliminary design report

• Structural and civil designs for pumping facility improvements

• 50 hp pump design and procurements

• 350 KW emergency generator design and procurements

• Water meter and associated buried structure design

• Preparation of Technical Provisions for major civil and structural works CMWD New 5.0 MG Buried Concrete Westlake Reservoir for Calleguas Municipal Water District, as a Project Engineer (2005-2007):

• Structural analysis, designs for concrete reservoir

• Site grading, drainage, and civil planning, and design

• Hydraulic and structural design reservoir piping

• Plan Preparations and Project Estimates

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• Electrical and control design coordination with sub consultant

• Preparation of Technical Provisions for major civil and structural works and Shop drawing review and RFI

WVWD 2.0 MG Welded Steel Ridgecrest Reservoir for Walnut Valley Water District, as a Project Engineer (2003- 2005):

• Conceptual planning and preparation of reservoir sitting

• Structural welded steel water tank and Site grading and associated piping and hydraulic design. Coordinate Electrical and control design and Security design

• Shop drawing review, RFI, & Construction observation and site trouble shooting WVWD Seismic Retrofit of 1.65 and 1.0 MG Welded Steel WR-5 Reservoir for Walnut Valley Water District, selected task (2002- 2003):

• Structural improvements design for welded steel water tank

• Site grading and civil design and U/G Concrete vault designs CTO Seismic Retrofit of 1 MG Welded Steel Rolling Oaks Reservoir for City of Thousand Oaks, Selected task (2002- 2003).

• Structural improvements and civil design for welded steel water tank Design of 0.5 MG Bolted Steel Tank for Boy Scouts of America as a Project Engineer.

(2003).

• Structural and civil design bolted steel water tank Projects Development India Ltd, INDIA (1991-2001): Assistant Chief Engineer,

• As a lead engineer at PDIL performed design for Urea, Ammonia Plant and non-plant structures, equipment foundations, steel fabrication design review, Inter-discipline coordination, project team coordination & estimates. Major FEM software used are STAAD Pro and in-house design software.

Following are the list of projects with duration and major task performed: Offsite Utilities, IFFCO Kandla as lead engineer (1999-2001).

• Engineering design and coordination for DAP/NPK storage Silo, Material handling gantries and transfer towers, Compressor house building design and Compressor foundation and Bagging Plant Building and Phosphoric acid tank foundation design Ammonia revamp for IFFCO Kalol as lead engineer (1999-2000).

• CO2 Compressor House and pipe racks.

• CO2 Compressor foundation, Cooling tower and Foundation

• Interdisciplinary Engineering Coordination and Lead engineer and design team Urea plants, IFFCO Phulpur as lead engineer (1997-1999):

• Structural design for Hydrolysis Section, Synthesis section, Vacuum section towers

• Foundation design for exchangers, tanks and vessels

• DM Plant and ETP vessel and drums foundations

Group Gathering Station ONGC Bharuch and Assam as lead engineer (1996-1999):

• Pipe Manifold structure and foundation design

• Compressor, Raw water and fire water tank design 6

• Civil design including grading plan and OWS system design

• Structural design Lighting tower, Derrick structure for Flare stake Other Major Projects:

• NGL/ Naptha Handling Tank Foundation at RCF Thal NapthaTank

• Mounded Bullet for LPG storage, IOC Baroda LPG Bullet Foundation design

• Pipeline support design Oil Jetty to LPG plant, IOC Kandla

• Urea Plant, IFFCO Aonla (1993-1996):

• Ammonia plant, Tata Chemical Babrala (1991-1992):

• Urea plant and utility at Chambal fertilizer and chemical Gadepan (1991-1994):

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