Design Engineer Mechanical

Edward Sacha

*** ***** ****, *** ***** Village, IL 60007 ph.: 847-***-**** email: ********@*****.***

SUMMARY:

Mechanical & Die Design engineer with over 20-year experience in design Machines, Dies, Fixtures, Sheet Metal components

Generating 3D CAD designs of parts and assemblies involving plastics/injection molded, castings weldments and sheet metal for computer and automotive industry leaders with high quality surface, flatness and accuracy requirements for high speed multislides and variety of size punch presses.

Design and detail machine assembly parts

Design parts from several materials includes stainless steel, copper, brass, aluminum for flat, wire formed and forged components.

Design complete machine safety system for all machines (parameter guards, light curtains & rotoscans)

Familiar with heat treating, plating and other material treatment processes

Proven experience with development new and improve current products - co-author of 14 patents to generate profit

Work experience with Epson, HP, Ford, Chrysler, GM design engineers and facility managers to improve part quality,assembly line components to speed up production

Ability to work in fast paste environment and manage multi-task projects

Use lean manufacturing to eliminate waste in assembly line for better efficiency

Supports quality department with updated drawings and procedures to meet customer requirements

Easy contact with customers to achieve require result

Ability to manage special projects from beginning through prototype stage to the final part

Strong internal motivation towards constant self-development

Easy integration with new organization and people of all ages, cultures, and beliefs

Cad system user - SolidWorks (14 Years), AutoCad, PRO-Engineer 8 years, Cadkey

Photoshop, Microsoft Office, PDM,

Cost estimated experience in fabricated, manufactured equipment and components

WORK EXPERIENCE

Mechanical Engineer, M&R Printing Equipment, Glen Ellyn, Illinois July 2000 – Present

Qualifications:

Design and detail machine parts, frame weldments and sheet metal components

Unique design of Die fixtures and in die components to speed up die run and quality of products

Design complete machine safety system (parameter guards, light curtains, rotoscans)

Present & support information flow between engineering, manufacturing, purchasing to accomplish flow for productivity and production

Create standards and improve manufacturing process and routings for new and current designs

Research and evaluate new software for Mechanical Engineering and Company

Present documents and procedures for system changes, new design BOM

Support quality department with updated of drawings and procedures to meet customer requirements

Design main components for Word Record Machine to accomplished new printing World record – Mission Accomplish During London Printing Equipment Show

Proficient at design Tools & Products utilizing PRO-E Creo, SolidWorks,AutoCad, Cadkey

Tool Design Engineer, Termax Co., Lake Zurich, Illinois November 2000 – June 2007

Qualifications:

Tool & Die design,prototypes, detail of automotive sheet metal parts, plastics/injection molded

Design unique elements formed on multislide tools from aluminum, brass, copper

Design Motorola main computer board plate with high flatness from long piece of aluminum

Flat blank and strip layout for new die design

Design shallow drawn cups for bearing support platform used in new Ford, Chrysler & GM cars

Design, support and assemble Epson computer & scanners main chassis components

Carbide tools high speed dies for flat laminating parts

New sheet metal product development for Ford, Chrysler and GM

Work closely with lean manufacturing companies to improve production flow

Instrumental in increase the company’s revenue six fold (from $3 millions to $18 millions) in 4 years

Co-author of 14 patents that made Termax Co. the Industry leader to rise production from 10 million to 150 million pieces a year made by 20 sets of unique design multislides tools to keep up production

Proficient at design Tools & Products utilizing PRO-E Creo, SolidWorks,AutoCad, Cadkey

Tool Designer/ Estimator, KL Industries, Chicago, Illinois March 1998 – July 2000

Qualifications:

Present cost estimates die stamping parts for punch press and four slide machines

Create manufacture processes and routings for production to save time and production flow

Chose all subcontractors for plating, heat treating and raw material

Verify and assist customers with stamping and design compression springs

Proficient at AutoCad2000

Design Engineer, Beardsley & Piper Chicago, Illinois April 1997 – January 1998

Qualifications: :

Detail assembly elements, sheet metal and components for roofing equipment.

Select components and create layouts of roofing machinery

Proficient at design and detail AutoCAD 13

Industrial Engineer, Krakow Metal Company Krakow, Poland December 1995 - February 1997

Qualifications:

Create conveyor layouts for new production lines,

Design and develop system to improve production efficiency and quality

Survey contract sites to generate data

Supervised variety of projects to improve and minimize production cost

Proficient at design and detail AutoCAD 12

Design Engineer, Cadstation, Inc, Des Plaines, Illinois July 1991 - March 1995

Qualifications:

Calculation and design of small layout drawings

Detail drawings and assembly of special machinery

Proficient at design and detail AutoCAD 12

EDUCATION

2005 Effective Management for Managers and Supervisors Program

Northwestern Business College, Chicago, Illinois

2005 Time Management & Applied Prioritizing Program

Academy of Business & Career Development, Chicago, Illinois

1998 - 2003 Tool and Die Making and Designing School

Tool and Manufacturing Association (TMA), Chicago, Illinois

1990 - 1991 Master of Science in Civil Engineering

Minor: Technology and Organization of Building Industry

Krakow University of Technology, Krakow, Poland

1984 - 1990 Bachelor of Science in Civil Engineering

Krakow Institute of Technology

Krakow, Poland

1978 - 1983 Mechanical Engineering Technician

Tarnow Secondary School of Technology, Tarnow, Poland

REFERENCES: Furnished upon request.

Contact this candidate