Engineering Manager

ZAID SULTAN MAGHAREF

713-***-**** ****.******@*****.***

Houston, TX

Manufacturing Engineering Manager/ Quality Manager SKILLS AND EXPERTISE

Self-motivated and result-oriented with strong leadership skills and business acumen in Supply Chain Management and Manufacturing. Capable of working productively in multi-national and diverse atmospheres. Highly responsible with excellent communication skills and high sense of urgency. Proficient in SAP, JD- Edwards, ERP/MRP, and MS-Office. Strong API and ISO background. Strong Lean Manufacturing background. Familiar with TeamCenter. PROFESSIONAL EXPERIENCE

Baker Hughes – Baker Oil Tools Dubai, UAE 2013-2015 Product Engineering Manager

Managing the Product Engineering group; Design and Testing Completion equipment – Liner Hangers, Packers, Inflatables, and Sand Control Screens

Managing Design Flow of new customers’ orders – FrontEnd Process (FEED)

Managing the plant’s Sustaining Engineering activity (QN’s, ECR’s, ECN’s, DWR’s)

Managing Design Reviews for tenders and new orders

Project Management with major operating companies (ExxonMobil, Chevron, BP, Shell, Saudi Aramco, ADNOC etc.)

Planning, organizing, and controlling activities to ensure on time delivery, budget compliance, and quality of output.

Leveraging technical skills and lead others to create, maintain and improve engineering procedures, consistent with industry standards, regulations, and best practices.

Coordinating Production, Quality, and Testing (Quality procedures API/ISO)

Developing competent resources for Design activities; meeting and exceeding customers’ expectations in Quality and On Time Delivery

Developing global SME’s to handle orders during time-zone differentials

Breakthrough ideas to improve the internal database for customers’ orders

Process improvement projects and Kaizen events to improve Design lead times

Quotations for new tenders, projects, prototypes, etc.

Global Engineering support (Singapore, Malaysia, and Aberdeen).

Approving First Article Inspections

Suppliers/Vendors audits and qualifications

ZAID SULTAN MAGHAREF

713-***-**** ****.******@*****.***

Houston, TX

Baker Hughes – Baker Oil Tools Houston, TX 2012- 2013 Manufacturing Engineering Technology Supervisor

Managed the Manufacturing Technology group to implement new and standardized LEAN methods to achieve cost reductions and process improvement for Completion and Fishing equipment

Managed TR’s (Tooling Requests) – Tooling/Fixtures designs and Tool Crib.

Managed the FrontEnd Process to improve OTD.

Worked in projects with Engineering to prototype, test, and commercialize new products.

Worked in projects to calculate and improve Capacity and Mfg. lead times.

Worked in projects to improve productivity, utilization, and efficiency.

Designed the new under-testing FrontEnd process.

Managed LEAN projects for Raw Material Rationalization to reduce costs and improve delivery lead times.

Managed Kaizen events for process improvements.

Represented the global ME group in the newly implemented Advance Notice Process to preposition raw material at early stages.

Worked in Quotations to insure accurate cost estimates for regional tenders.

Worked with the ME group to improve plant’s layout and structure.

Worked with third party consultants to improve plant’s productivity and efficiency – MRP Analysis & SAP Master Data cleanup.

Global Manufacturing Standard Cost Proposal.

Worked with BHI-BJ Services Manufacturing, Engineering, and Planning groups to integrate BJ’s system with BHI.

Worked with lean champions in 5S and Lean Manufacturing projects. National Oilwell Varco – Downhole Houston, TX 2006 - 2012 Manufacturing/Industrial Engineer

Creating manufacturing processes for fishing tools, drilling tools, remedial tools, coiled tubing, mud motors, and briefly subsea equipment particularly risers and BOP’s.

Knowledgeable about catch and drilling tools and their functionality.

Knowledgeable about manufacturing procedures such as lathing, milling, welding, threading, heat treatment, coating, tooling and fixtures, etc.

Knowledgeable about materials’ specs and metallurgy.

Cost reduction by performing time studies and variance analysis. ZAID SULTAN MAGHAREF

713-***-**** ****.******@*****.***

Houston, TX

Cost reduction by managing annual cost reviews and cost challenges reports.

Cost reduction by standardizing manufacturing procedures – Lean Manufacturing.

Managed Engineering Change Orders (ECN’s) and liaison between Product Engineering Department and the plant’s shop floor.

Managed Customer Product Request (CPR) for ME group.

Managed Capital Appropriation Expenditure (CAPEX/AFE) for new machines, equipment, tools, and the facility’s necessities. (3 year experience)

Quotations for tenders and projects such as customer orders for rig downs, well maintenance, prototypes, and newly commercialized products.

Design reviews in liaison with product line engineers.

Technical support for ME group in Singapore to make Fishing components and assemblies.

Participated in making new products such as Wide Catch Overshots, Shockforce Jars, Vertical Drilling Tools, etc.

Worked in projects to implement 5S and Lean Manufacturing. EDUCATIONAL BACKGROUND

Bachelor Degree in Mathematics

Minor in Statistics University of Houston

CERTIFICATIONS – TRAINING

Front Line Managers – Baker Hughes

Business Management Certification – Baker Hughes

Capital Appropriation Expenditure – NOV

Fishing & Drilling Tools Training – NOV

Drilling Motors Training – NOV

Really Real Time (RRT) Training – Insight Reporting Software – NOV

Fixed Assets Training – NOV

Variable Assets Training – NOV

~ References Furnished Upon Request ~

ZAID SULTAN MAGHAREF

713-***-**** ****.******@*****.***

Houston, TX

Contact this candidate