Engineer Manufacturing
Resume:
ROBERT JANASHAK, PMP
Santa Clarita, CA 91351
E-mail: *.********@***.***
Mobile Phone 818-***-****
MFG. DEVELOPMENT TECHNOLOGY• PROGRAM MANAGEMENT • CONTINUOUS IMPROVEMENT
PROFILE
An experienced team leader with the ability to initiate/manage cross-functional teams and multi-disciplinary projects. Self directed / self motivated, initiative, high level of energy. Skilled at influencing, leading, negotiating and delegating abilities. Strong critical thinking, decision-making and problem solving skills. High tolerance to stressed situations.
PROFESSIONAL EXPERIENCE
Northrop Grumman - Palmdale, CA 4/27– Present
Manufacturing Engineer – Manufacturing Tech. Development
Develop advanced manufacturing processes.
Validate and recommend process improvements and ensure scale up capability.
Generate white paper response to AFRL request for information.
Responsible for scheduling and budget.
ICON Aircraft - Tehachapi, CA 7/13 – 4/27
Sr. Manufacturing Engineer
Manufacturing Engineering SME in composites.
Responsible for overseeing build of 1st article for FAA/ASTM certification
Investigate and recommend MES system
Incorporate PFMEAs into processes
Lead DFX efforts
Lead Manufacturing Engineering efforts on production of 1st article A5 Light Sport Aircraft (LSA) composite structures including concept and design of bond tooling.
Implement ERP/MRP system into manufacturing
ICON Aircraft is a start-up company with 1000 orders for it’s first aircraft, the A5 amphibious LSA plane
ADEL WIGGINS GROUP - Commerce, CA 5/10 – 7/13
Manufacturing Supervisor / Manufacturing Engineer
Improved On -Time Delivery of WSS product line from 58% to 92%
Responsible for cross training employees, improving efficiency employee efficiency
Implemented, tracked and updated metric boards
Worked with supply chain to off load internal testing, resulting in overhead reduction
Directed daily operations of hourly team members
Consistently met or exceeded monthly production goals
Lead scrap reduction project resulting in exceeding enterprise goal of $.5MM in one year. Increased acceptance rate from 50% to over 95%
Lead Continuous Improvement (CI) projects, Automated Resistance Test, Sem-Kit Adhesive Development and Mutli-Station Pressure Test unit resulting in reduced head count of 2.5 and $25K savings per ship set
Implemented UV cure identification system reducing touch labor by 50%
Developed internal filament winding capabilities for composite tube. Currently in final phase to hand off to production. Estimated savings 35% vs. purchased component. Reduce dependency on external supplier
Lead manufacturing team in supporting Qualification and Certification of Airbus A350, LearJet 85, Boeing 787 fuel and hydraulic isolator programs
Currently developing RTM process for composite fuel isolator bonding. 50% reduction in touch labor, 40% increase in throughput
Multiple programs, responsible for planning, organizing and executing of project scope and subsequent work packages. Utilize Earned Value Measurement System (EVMS) in addition to company KPIs to evaluate project performance
RJ Recreational Products - Burbank, CA 11/05 – 5/10
Founder
Responsible for all phases; design, prototype development, test, marketing and sales of recreational consumer product. Multiple patents awarded
Generated SOWs and RFQ packages for off shore suppliers. Down select and award production contract
Overseeing all phases of business unit. 100% increase in sales from 2011 to 2012
Ducommun AeroStructures - Monrovia, CA 5/03 – 11/05
Continuous Improvement/Lead Engineer
Lead Quality Kaizen event reduced MRB inventory from 2.6MM to 1 MM in 5 days
Created Continuous Improvement Manual (s) for Ducommun Inc. divisions. Facilitated Kaizen events at multiple locations
Performed root cause analysis (DOE) on 737 winglet leading edge cracking issue. Resolved; reduced scrap by 35%
Lead over 150 Kaizen events
Trained personnel in Lean principles, VSM, Value/Non-Value, TPM, 7 Wastes, 5 Whys, Fishbone Diagram.
Contract Engineer - Burbank, CA 6/98 – 5/03
Process Development
All American Racers Inc. Orange, CA - Consultant on fabrication of composite/honeycomb structures used in Indy cars. Using new materials and processes reduced weight by 10% while increasing strength
Lund Ind. Long Beach, CA - Consultant for boat manufacturer in the area of RTM, VARTM for large fiberglass laminate/foam structures. Reduced defects to less than 3% from 15%
Northrop Grumman – Pico Rivera, CA 2/87 – 6/98
Manufacturing Development Eng. IV
Principle Investigator -35% percent reduction in touch labor hours in application of Radar Absorbing Materials (RAM) materials by successful implementation of $7 MM robotic coating system. Principal engineer U.S. patent awarded
Provide multi-disciplinary direction, leadership, and budgetary control on major complex long-term Manufacturing Technology programs from initial effort through development and implementation. Managed multiple projects with annual budgets 100k-300k
Performed Project Management tasks, statements of work, supplier selection, EVMS and management presentations
Principle investigator on Rapid Prototyping effort, utilizing RTM, VARTM principles. Used successfully on unmanned target drone and Life Support for Trauma and Transport (LSTAT) medical device
Extensive composites experience for advanced aircraft structures including CMC structures for high temperature use
Coordinated engineering design, tooling design and manufacturing plans for first article construction
Interface with engineers of all levels, management, government agencies, educational institutions, and subcontractors using various presentation software. Benchmarked industry and educational leaders
Fanuc Robotics – Rochester Hills, MI 5/85 – 2/87
Applications Engineer
Responsible for the generation of feasibility studies, quotations, and engineering specifications for robotic assembly systems. Fanuc Robotics awarded $11MM contract from GM
Demonstrated proof of principle for robotic fluid fills (fuel, A/C, coolant) – Principal engineer 11 U.S. patents awarded
Coordinated all aspects of design, assembly, programming and installation. Utilizing lean manufacturing and JIT principles
Evaluated and selected sub-contractors. Reviewed manufacturing capabilities and technical expertise
Present project status and budget updates to automotive customers
TRW – Euclid, OH 1/82 – 5/85
Manufacturing Engineer
Responsible for manufacturing process, production routings, machine loading, and SPC implementation. Spearheaded ISO 9001 initiative
Key member on U.S.N. MK-48 torpedo proposal team. Supplied man-hours estimate, tooling costs, test and inspection estimates. First multi-year contract awarded to TRW
Manufacturing representative on Material Review Board. Responsible for cause/corrective action to be taken to maintain six-sigma quality. Including tooling and fixture designs, assembly and test procedures
Evaluated machine loading and provided recommendations. Determined optimum manufacturing method, prepared cost estimate and production sequence for new and existing programs. Capital equipment justification
Liaison to Manufacturing Engineering, Design Engineering and production personnel. Direct and in-direct supervision of 10-25 manufacturing personnel
Selected as the manufacturing representative for technology transfer program with Mitsubishi Heavy Industries
EDUCATION
Bachelors of Technology, Mechanical Technology December 1981
University of Akron; Akron, OH
PMP Certification December 2012
PM Institute
CLEARANCE
DOD Secret / SAP (expired)
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