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Maintenance Plant

Location:
South Africa
Posted:
June 28, 2015

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Resume:

RÉSUMÉ

MICHAEL DONKOR

P. O. BOX *** TARKWA, GHANA

EMAIL: acqg4s@r.postjobfree.com / acqg4s@r.postjobfree.com

MOBILE: +233********* / +233*********

TELEPHONE: +233*********

VISION

To increase shareholders value and maximizing profit by improving efficiencies and maximize utilization through business process re-engineering from the available resources.

To find a challenging position to meet my competencies, capabilities, skills, education, experience and rise through to become the Engineering Executive Manager.

CAREER OBJECTIVE

Exploring opportunities to apply extensive mechanical engineering principles and experience in a challenging carrier environment. Where strong communication and performance optimization skills can effectively utilized.

PROFILE

Dependable, systematic, honest, humble, respectful, affable, a team player, dedicated and excellent communication to work with laid down rules and regulation. Ethics to achieve high plant efficiency. Good team work skills gained in multilingual teams and increased responsibility due to enthusiastic and organized performance. Ability to learn fast and nothing taught once becomes a novelty after second exposure. Ability to work for long hours with little supervision. Experience in project management and cost reduction execution. Commitment to mentoring and developing graduates and young mechanical engineering personnel. Ability to carry out formal and informal coaching to subordinates. Experience engineering business improvements skills in a processing plant. Excel at solving problem that requires logical thinking and high knowledge in engineering spare parts. Monitoring and controlling Occupational Health and Safety parameters using critical supervisory control and data acquisition.

EDUCATION

2012 – 2015 : Kwame Nkrumah University of Science and Technology

BSc Mechanical Engineering.

2011 – 2012 : Melbourne University (Australia)

Operations Management.

2007 – 2009 : University Of Mines and Technology Tarkwa (UMAT)

Project Management

2004 – 2007 : Takoradi Polytechnic

Mechanical Plant Maintenance Engineering (option)

2004 – 2005 : Takoradi Technical Institute

(MET in Mechanical Plant Maintenance Engineering)

2001 – 2004 : Kikam Technical Institute

(Mechanical engineering Craft Practices)

1998 – 2001 : Tarkwa Model Junior High School

I T SKILLS:

Microsoft Office

CMMS Software e.g. SAP, ACPAC, FREDSON etc

Internet

AutoCAD/CAM

Professional Microsoft Project

Basic Hardware

OTHER CERTIFICATES

Certificate of proficiency in Hydraulics

oGoldfields Leaders and Business Academy- South Africa

Certificate of proficiency in Business Improvement

oPartners In performance (PIP) & Lean Six sigma Approach

Certificate of proficiency in Rigging (level 1&2)

oGoldfields Leaders and Business Academy- South Africa

Certificate of proficiency in Compressor servicing

oIngersoll rand- CAPs Australia

Valid Driven Licenses Certificate

Nordberg crusher maintenance & operation course

CICB-Crane Inspection & Certification Bureau

Certificate of proficiency in operating mobile cranes. (30t, 45t, 65t, 110t)

MANAGEMENT TRAINING RECORD

COURSE

INSTITUTION

YEAR

Project Management

UMAT

2008

Sandvick Crusher

Goldfields Tarkwa

2009

Crane Training Course

Damang Goldfields

2010

Maintenance Management

UMAT

2009

OSHAS 2007 Trainers Course

Damang Goldfields

2008

Time Management

PLC

2008

Supervisors Trainer Course

Leadership /EFFECTIVE SUPERVISION

PLC

2009

Presentation skills

Damang Goldfields

2009

Predictive Maintenance Analysis

Damang Goldfields

2009

Computerize Maintenance Management Systems

UMAT

2009

Supervisory Planning

UMAT

2008

ICMI Code/Practices

Ghana Chamber of mines

2007

HIV AIDS Trainers Course

Newmont Ghana

2008

Assertiveness

PLC

2009

MS Word;MS Excel;MS PPT.

UMAT

2002

Mineral Processing Operator Level 5

AGL

2008

Citect Control Room Operations

AGL

2009

WORKING EXPERIENCE

Present Goldfields Ghana Ltd (Damang Gold Mines)

Business Improvement Specialist – Senior Engineer

Providing effective analytical support for the Business Improvement function

Optimizing of engineering process on crushing and milling circuit.

Modeling maintenance strategy to maximize equipment availability.

Developing strategic management operating systems to meet operating target.

Implementing cost management and savings strategies.

Conducting data analysis for value ideas generated within various departments

Implementing of business improvement projects, ideas and strategies through coaching

Built processing department ownership of business improvement initiatives

Promoting business improvement implementation within the processing department

Caring out training and coaching at all levels of employees in business improvement skills and tools

Conducting sustainability auditing of business improvement ideas to ensure continued realization of benefits for the long term

Maintaining Business Analysis standards in the company for stakeholders.

Conducting audits on Business Improvement data

Providing effective implementation support for the Business Improvement function in the department.

Implementing value-adding BI projects, ideas and strategies for the company

Ensuring effective communication channels and networks are established and maintained

Initiate action plan for critical cost generating issues

Ensure congenial relationship with business improvement stakeholders is established and maintained

Supporting the implementation of value-adding business improvement projects, ideas and strategies in the engineering department.

Providing strong improvement skills and insight into key developmental functions/operations is developed and maintained

Ag. Fixed Plant Maintenance Superintendent

Manage maintenance and rebuilding works in a CIL plant on gyratory and cone crushers, sag & ball mills, feeders, belt conveyors, lube systems, gearboxes, compressors, hydraulic motor, agitator, various pumps e.g. slurry pumps, hydraulic pumps, sump pumps, submersible pumps, Ajax etc.

Performs all administrative duties in a complete manner within prescribed company policies/guidelines including timesheets, service tickets, expense reports, FCOs, preventative maintenance, and other related paperwork.

Conduct predictive maintenance technologies such as RCM, FMEA thermo graphic analysis, vibration analysis, oil analysis and ultrasonic analysis etc.

Confer with engineers and other personnel to implement operating procedures, resolve system malfunctions, and provide technical information

Investigate equipment failures and difficulties to diagnose faulty operation, and to make recommendations to maintenance crew.

Dexterity and high safety measures in project effecting e.g. Installation and modification of compressors, dryers and its distribution lines.

Oversee installation, operation, maintenance, and repair to ensure that machines and equipment are installed and functioning according to specifications.

Specify system components and direct modification of products to ensure conformance with engineering design, safety requirement and performance specifications.

Planned maintenance checks and inspections on plant machineries and equipment.

Maintenance Planner / Coordinator:

Initiate action plan on critical equipment failure and investigation reporting.

Coordinate shut downs, field investigate, plan upgrading works and over inspect PM checks.

Develop general planned tasks, maintenance programs, flow systems, set repair priorities and labour estimate.

Tracking of risk assessment and reporting of deviation into RATS for compliance.

Manage maintenance and rebuilding plan in the CIL plant.

Soaring experience in bill of materials, stock taken, ANSI’s documentation, etc.

Maintenance Supervisor (Project)

Duties include; handling all mechanical aspects of any addition plant project or new plant modifications to suit production demands and safety as well as mine life extension.

Notable among these are 17MW diesel Power station and Sag Mill servicing, Pit Dewatering Project, CIL overhead crane, hydraulic harmer and enerpack installation, Conveyor #9 installation, Slurry pumps installation and services e.g. 8/6, 10/8, 14/12, 16/14 etc, Assist outside plant, process plant and crusher crews when the need arises. Relieve project supervisor when on leave and Call-out duties.

Maintenance Technician

Specify system components and direct modification of products to ensure conformance with engineering design and performance specifications.

Diagnoses & resolves equipment problems in the processing plant.

Initiate action plan on critical equipment failure and investigation reports.

Perform day to day running of the process plant on rotational shift basis

Competent to work methodically, precisely and aptitude to operate mobile crane e.g. 14T,35T, etc

Major Projects Included:

Installations of 125-200 models (ML160) Ingersoll Rand Screw Compressor and a Dryer at Goldfield Ghana Limited Damang plant.

Installations of pumps, pipe works modifications, oil skimmers and Separators.

Rebuilding of crushers and 14days unplanned sag mill break down maintenance.

October 2007 Goldfields Ghana Ltd, Damang Mines

Engineering Department (National Service)

General mechanical and maintenance works in CIL plant on the company’s Krupp gyratory and Nordberg pebble crushers, sag & ball mills, apron feeders, belt conveyors, lube systems, gearboxes, compressors, agitator various pumps e.g. Warman, Millmax, Ajax etc.

Conduct research that tests and analyzes the feasibility, design, operation and performance of equipment, components and systems.

Planned maintenance checks and inspections on plant machineries and equipment.

Highly train in materials / maintenance planning and pipe works.

Sky-scraping skills in plant and factory lay-out project drawing e.g. Plant lay-out drawings on plant air, instrument air, oxygen plant an its distribution lines. (National Service Project)

Monitoring, servicing, repair and installation of air lines and all installed instrument e.g. pressure gauges, pressure relief valves etc.

July 2007 Attachment at the Engineering

Department at West Africa Mills Company Limited

(WAMCO)LTD Takoradi

General mechanical plant works and services

Preventive maintenance checks and repairs on equipment such as feeders, separators, refrigeration plant, air compressors, decanters, elevators, 5 stage cookers, various types of pumps, gearboxes etc.

Trained in maintenance planning management systems.

February 2007 Industrial Project Case Study the Engineering

Department at West Africa Mills Company Limited

(WAMCO)LTD Takoradi

Investigating company’s factory lay-out and plant lay-out as part of academic project.

Draw and modified plant lay-out and factory lay-out for company. Both hard and soft copy.

Assist preventive maintenance checks and repairs on equipment’s such as feeders, separators, refrigeration plant, air compressors, decanters, elevators, 5 stage cookers, various types of pumps, gearboxes etc.

2005 – 2006 Eric Construction & Engineering Company Ltd

As mechanical engineering Technician leading hand

All aspects of repair, maintenance and servicing of hydraulics, pneumatics, compressors, boilers, conveyors, pumps, gearboxes, light and heavy vehicles as well as installation and repair of workshops industrial equipment.

Tracking records of servicing and repair works on the company’s mobile plant equipment which includes overhauling of engines, transmission etc.

Monitoring of project, workers time sheet, trucks and equipment etc.

2002 – 2004 Dannest Engineering Ltd.

Mechanical Engineer (Apprenticeship)

Trained as a machinist on various types of machine tools e.g. lathe machine, universal milling machine, shaping machine etc.

Exposed to CNC lathes. Using computer numerically controlled (CNC) machine tools to cut, drill, shape and finish products and components. Producing small and large batch quantities of components to meet customer specifications.

Setting up material to be worked on and rotating it at speed whilst continually adjusting the lathe’s cutting edge to strip away excess metal to precise specifications. Lathe work also used to bore holes and create internal threading.

Providing a high quality precision engineering for the manufacture of components and assemblies.

Reading from paper drawings, CAD data using DXF, IGES, STEP and STL, or from native CATIA, ProE and DUG models.

ADVANCED SKILLS AND EXPERIENCE

Planned Preventative Maintenance

Business Improvement

Project Management/ Cost Control

Team Leadership

Pneumatics / Hydraulics

Maintenance planning

Rigging

Strategic Planning

People Management

Laser Alignments

Project Management

Workshops Routines

Fault finding / Problem solving

Installations

Systems Implementations

Continuous Improvement

Cost Management

Machine Shop Routines

Health and Safety Management/ COSHH

Mobile Crane Operation

REFEREES

Albert van Niekerk

Engineering Manager

Continental Africa Region

AngloGold Ashanti -SA

Tel: +27-11-637-****

Mobile: +27-81-030-****

: albertolie1

Email: acqg4s@r.postjobfree.com

George D Appiah

Senior Lecture

Kwame Nkrumah University of Science and Technology.

P. O. Box ks 153

Accra

Mobile: +233*********

Email: acqg4s@r.postjobfree.com

Richard Anti

Mechanical Maintenance Unit Manager

Endeavour mining corporation-Ghana

P. O. Box 42

Axim

Mobile: +233*********

Email: acqg4s@r.postjobfree.com

Timothy Okwaisie

Ag. Business Improvement Manager

Goldfields Ghana Ltd (Damang Mines)

P. O. Box208

Tarkwa

Mobile: +233********* / +233*********

Email: acqg4s@r.postjobfree.com

Further details, reference letters and certificates available on request.



Contact this candidate