Manager Plant

Mr. VENKATA SUMAN P

B II-***, Sector II, IPCL Township, Vadodara, Gujarat-391345

Mobile: +91-960*******, Email id: **********@*****.***

Objective

Outlook for the years to work as Process Engineer to hone up my abilities and to leverage my technical, analytical skills and leadership qualities to achieve excellence in Process Engineering.

Personal attributes

Manager (Process) enriched with the experience in Operations/Technical services for over 7 years in managing productivity, quality, safety & green field projects implementation in Gasoline hydrogenation plant, Benzene extraction plant, Butadiene extraction plant and propylene recovery from LPG. Responsibilities include assisting in process planning and scheduling to meet production targets while minimizing the down time. Associated with some green field projects like Capex of Toluene plant commissioning, Production accounting system (PAS), OM-Pro implementation for process to maximize reliability, quality and efficiency. Optimal and effective utilization of resources and various categories of manpower to carry out planned programs. Exposure of DuPont certified Process Safety Management elements such as process hazard analysis (PHA), Process Technology (PT), Management of Change (MOC), and HAZOP study etc. Leading different Quality circles/small group activities.

Software Proficiency

Process engineering tools

ASPEN® plus, HYSYS®, MATLAB®, POLYMATH.

Operating Systems

Linux, Windows 97, XP, Vista and Windows 7, Windows 8

Academic Qualification

M.Tech, in Petroleum Refinery Engineering, Indian Institute of Technology Guwahati. [2006-2008] CPI 8.01/10.

B.Tech, in Chemical Engineering, Sri Venkateswara University College of Engineering, Tirupati. [2002-2006] Aggregate 74.2%.

Professional Experience

1.Manager Operations

Organisation : Reliance industries limited (Benzene Butadiene Hydrogenation unit)

Period : July 2011 to till date

Benzene Butadiene Hydrogenation unit is downstream plant of Naphtha Cracker plant for producing Benzene, Toluene, Butadiene and it was mainly used for production of LAB, Poly butadiene rubber. In addition to this BBH consists of Propylene recovery unit for production of high grade propylene from Propylene rich LPG which is mainly used for production of Polypropylene Copolymer.

Accountabilities & Accomplishment

Responsible for day to day production planning, shift planning, safe operation of the plant during shift, trouble shooting, bottlenecking & debottlenecking of the units.

Make sure the Standard Operating Procedure/Standard operating conditions are implemented smoothly and safely.

Meet shift production targets.

Performing analysis of daily alarms and taking necessary actions if number of alarms is more.

Preparing & reviewing of standard operating procedures (SOP), Risk Assessments (RA), Environment Management Programs (EMPs).

Involving in mock drills for taking correct and accurate actions at the time of process incidents etc. Prepared Pre incident planning (PIPs) of identified Scenarios.

Preparation of production planning for month and preparation and analysis of monthly variance reports.

Preparation of annual budget for the unit.

Achieve maximum output by monitoring of machine efficiencies and plant performance through various available tools such as aspen process explorer etc... to take corrective action in consultation with Production / Plant Manager/Shift In-charge.

Knowledge of SAP Permit System, (issue of Hot / Cold Work Permit) and Lock Out / Tag Out procedures, Production planning for process industries (PPPI module).

Doing the down time analysis for the production loss monthly.

Initiate proper start up and shut down activities for planned and unplanned shutdowns/startups according to Standard operating procedures (SOP)

Performs risk analysis and plant safety inspections

Adhering very strictly to safety principles avoid process incidents

Ensure safety and industrial hygiene in maintenance and production activities.

Plant PSM team member for PT (Process Technology), MOC (Management of Change)-PSSR (Pre Start up Safety Review), PHA (Process Hazards Analysis) & Audit element.

Initiate, evaluate & follow up of MOC (Management of change) for approval & implementation.

Team member to carry out PHA of MOC, cyclic PHA of the Existing facility.

Working as plant energy co-coordinator since July 2012 till date. Identified the plant KPI’s and EIV’s and monitoring the all EIV’s daily.

2.Process Engineer

Period : July 2010 to July 2011

Accountabilities & Accomplishment

Daily monitoring of process parameters through (IP 21 server) Aspen process explorer, for the smooth running of plant to match with design parameters, if not analyzing and giving required recommendations to achieve better yield.

Conversant with data collection, analysis and reporting. Familiar with Safety Standards, Design & Engineering Practices, Flawless Start-Up, HSE case, HAZOP, ERP etc.

Identification of PSM critical identification elements by studying the plant P&ID

Calculate material and energy balances of the process according to the PFD’s.

Conducting the root cause analysis (RCA) on the premature failures ensuring proper measures to mitigate future failures are taken.

Raised and implemented several MOCs (Management of Change) which not only increased the throughput but also reduced the breakdown of equipment’s & Pre Startup Safety review (PSSR).

Integrity survey for equipments & pipe lines carried out with Corrosion & inspection Team.

3.Field Operation & Panel officer

Period : September 2008 to July 2010

Accountabilities & Accomplishment

Trained in Plant Field operation & panel Operation under guidance of production manager.(from Oct-2008 to July-2009.

Taken charge of panel for normal plant operation /shut down-start-up & trouble shooting.

Trained in Fire training/Process Safety training.

Process Hazard analysis done as a team member.

Exposure on SAP PM/MM & e-permit system.

Projects under taken:

Simulation study of Propane- Propylene splitter using Aspen PlusTM .

Active team member of Sigmafine project which is related to production accounting system.(PAS)

Active member of Operations Management Professional (OM Pro) implementation which includes main activities like alarm configuration manager (ACM), OL (operations logbook), OM (operations monitoring) through OEM (operations envelope manager) and ACM (alarm configuration manager), OI (operations instructions) etc….

Six Sigma project done for increase of percentage saturation of C5 in C5 hydrogenation process.

Conferences and Seminars

Participated in GTC technology international conference which was held in New Delhi in Dec 2012.

Scholastic Honours

Secured an all India rank of 309 in GATE-2006.

UGC (India) sponsored fellowship for postgraduate study.

Received Rashtrapathi Award from his Excellency K.R. Narayanan, (former President of India) for outstanding performance in Bharat Scouts and Guides.

Selected for IITG-NUS student exchange programme (Indian Institute of technology, Guwahati – National University of Singapore, Singapore) and received NUS presidential scholarship to continue my M.Tech project for one semester.

Extracurricular Achievements:

Joint secretary of ACE (Association of Chemical Engineers), Sri Venkateswara University College of Engineering, Tirupati.

Associated with '' HELPAGE INDIA ‘‘and “URDES-INDIA”, a non-governmental national organizations working for the cause and care of the disadvantaged aged people, during my school days.

Active member in organizing departmental activities such as technical quiz, group discussions, debate etc…

Active member in the organizing committee of “RHAPSODY 2005” a technical and cultural festival conducted at S.V.U.C.E, Tirupati.

Active member in the organizing committee for the national level technical symposium “chemosphere 2006” held in our engineering college.

Personal Details

Marital Status : Single

Expected CTC : Negotiable

Lingual dexterity : English, Hindi, Telugu, Gujarati

Declaration

I, Mr. P VENKATA SUMAN, do hereby solemnly declare that the particulars and information stated are all true to the best of my knowledge.

(VENKATA SUMAN P)

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