Sap Plant Maintenance, IM

Henry K. Mayanja

***** ******** ******, **** * Harbor City, California 90710

Phone: 310-***-**** Email: *********@*****.***

EXPERIENCE

CertainTeed, Roofing Products Group division of SAINT-GOBAIN

Principal Engineer/SAP Plant Maintenance Valley Forge, PA (2013-Present)

Analyze, evaluate and standardize master data for the 14 roofing facilities

Functional location set-ups: 2,536 records

Maintenance Equipment setup: 11,363 records

Preventive maintenance: standard text 3,620 records, task list 3,220 records

MRO data management: $33M Inventory value

SAP PM BPD development and participation

Interface between the roofing business, SAP Business Leads and consultants to identify, define, and document operational needs and objectives, current operational procedures, problems, input and output requirements, and levels of systems access for over 300 users.

Perform unit and integration testing for Maintenance module from development to production, troubleshoots configuration and master data resulting in reducing of go live issues.

Interface with process end users to interpret and clarify complex functional configuration details and process change requirements involving the SAP Plant Maintenance module across 14 plants resulting in a uniform blue print.

Guide end users in various business areas to complete high quality testing of assigned system modules to ensure vertical system integration/startup.

Identify opportunities for improving business processes with process owners and management through the SAP Plant Maintenance and associated information systems maximizing the PM module increasing plant efficiencies and lowering costs.

Analyze the feasibility of and develop requirements for new systems and enhancements to existing systems and ensure that the system design fits the needs of the users.

Implement storeroom scanning for issuing, returning and cycle counting MRO items.

Provide technical assistance in training for over 300 of end users and plant leads.

Train end users and support training in the usage of the SAP Plant Maintenance systems functionality.

CertainTeed, Roofing Products Group division of SAINT-GOBAIN

Process Engineer Wilmington, CA (2009-2013)

Managing Production, Quality and Shipping Departments

Providing direction and a safe work environment to all employees by training, open communication and issue resolution. No LTA or recordable incidents during this time

Ensure that manufacturing targets are met for superior product results through process systems analysis and implementations, equipment reliability initiatives and root cause evaluations. Improved efficiencies by 5% YOY

Strategizing with various plant operations to meet daily customer requirements by evaluating schedule conformance, production planning, and shipping operations.

Promoting JIT production and work on meeting on time shipment goals for raw materials and finished goods. Resulting in an increase shipments conformance to 98.8% and 14 days of inventory turns.

Working with environmental coordinator for compliance with environmental regulations, permitting and training. Maintained V, worked on environmental improvement projects, testing and obtained ISO 1400 certification.

Ensure compliance with corporate policies and procedures.

Prepare capital requisitions and ensuring that projects are completed and closed out on budget and time. $800K budget annual

Managed cost reduction team and project selection and reporting of cost savings as required to meet plant annual goals of over $1.2M

Worked closely with plant financial team to ensure raw material usage accuracy, finished goods cycle counts and monthly inventory goals are met to reduce usage, improving cycle counting accuracies.

Identify issues and proactively initiate analyses / solutions to plant issues with continuous improvement activities daily through the implementation of standard work.

Demonstrate awareness of all elements of a plant’s financial statements to support decision making for the business through P/L, monthly expense analysis

Perform and assist IT department with Information Technology projects and plant needs such as network, server and phone upgrades, pc upgrades to improve network speeds and system reliability

CertainTeed, Roofing Products Group division of SAINT-GOBAIN

West Coast Six Sigma Senior Black Belt (2007-2009)

Mentor, team leader, and facilitator for three West Coast facilities on the following initiatives:

Lead and managing cost reduction projects

Determining and discussing high impact cost reduction projects with the champions and executing these projects with major emphasis on safety, quality, efficiency, cost, waste, downtime, energy consumption, and inventory levels:- by using tools such as: Benchmarking, SMED, TPM, six-sigma, poka-yoke, 5S, Kanban, Kaizen and Continuous Flow.

Overall cost savings: Achieving maximum savings ($5M per year) for all three West Coast plants

Participated on the selection committee of Green and Black belt candidates for six-sigma training with champions. Mentored the belts such that they achieve their project goals. This enabled the plants to achieve their savings goals.

All plant employees Yellow belt trained in 2007

EDUCATION

University of Alabama at Birmingham Birmingham, Alabama

Bachelor of Science, Electrical and Computer Engineering 2005

Other trainings

Green/Black belt

EOL 2013

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