Andrea Magro
*** ******* ***** **, **********, GA, USA • ******.*****.**@*****.*** • Mobile 404-***-**** Andrea Magro, CV - Page1/2
CEMENT MANUFACTURING
OPERATION, OPTIMIZATION AND PROJECT MANAGEMENT
Professional with 20 years of international experience in the mining and cement manufacturing industry, the last 15 years covering a wide range of management positions from operations to capital project management, including complex continuous improvement processes, capital project controls and business unit management. Proactive, results driven, acknowledged as hands-on and influencing leader of multi-functional and multi- cultural teams, with a strong focus and commitment on safety. Key strengths and competencies:
• Performance assessment & optimization
• Operation team assessment & development
• Capital Project Management
• Data management & analysis
• Cost Control and Reduction
• Root Cause Analysis
Professional Experience
LAFARGE – Cement Division - Engineering Center for the Americas Cement Manufacturing Industry, 50,000+ Employees
Alpharetta, GA, USA
MANAGER OF THE PROJECT MANAGEMENT SERVICE DEPARTMENT Oct 2013 - Present Lead and manage the Project Management Services department, supporting the Project Management and Engineering Departments with Estimating, Scheduling, Procurement, Cost Control, Reporting and Document Control, with current focus on the implementation of three major capital projects (300+ MUSD/ea) Main achievements:
Design, creation and implementation of a new tool for cost control and forecast management, with the support and participation of the project controllers.
Appointed as Project Manager for the implementation of a De-bottlenecking project in Ecuador (budget 6 MUSD), which was completed with zero Lost Time Incidents, within budget and schedule, and achieving the expected performance.
Detailed scope and re-estimate for one of the three main capital projects mentioned above, capitalizing on the lessons learned from the implementation of the other two main projects GROUNDPROBE – South America (Mining Industry, Slope Stability Radar technology, 160 Employees) Santiago, CHILE
BUSINESS MANAGER Jul 2012 – Sep 2013
Lead and managed the Business unit of South America with the objective of achieving profit goals through selling and delivering high quality products and services to customers within the mining industry. Main achievements:
Completed HR assessment, review and re-organization
Defined and implemented new safety standards
Increased sales to 16 units in one year vs. an average of 4 units/year in the previous 8 years.
Improved EBITDA by 150%
LAFARGE – Cement Division - Technical Center Americas Alpharetta, GA, USA (3.5 years) - Rio de Janeiro Brazil (2 years) MANUFACTURING PERFORMANCE MANAGER Feb 2007 – Jun 2012 Area of responsibility: Chile, Ecuador, Honduras and Mexico. For all the plants and with a well defined/coordinated support of the experts of the technical center, facilitated the continuous improvement of all operational performance and teams, ensured the excellence of the technical choices both for operation and capital project, and contributed to the start-up and optimization of new projects. Andrea Magro
200 Harbour Ridge Ct, Alpharetta, GA, USA • ******.*****.**@*****.*** • Mobile 404-***-**** Andrea Magro, CV - Page2/2
Main Achievements:
Significant improvement of kilns Reliability Factor for all plants in the area of responsibility (from 90.4% average 2009 to 95.6% average 2011).
Average industrial cost reduction above 15% in the last 3 years for all plants
Staffing and coordination, with resources from LATAM’s plants, of the teams required for the start up of the new cement line in Ecuador and the new grinding station in Chile LAFARGE – Cement Division -Tavernola Bergamasca, ITALY PLANT MANAGER Feb 2004 – Jan 2007
With the support of the plant management team, defined the priorities for the plant in accordance with the Group/Country priorities and leads the operation in accordance with them. Optimized and maintained high plant performance standards: safety, environment, production, cost, quality, skills and customer satisfaction. Developed and maintained the assets: equipment, reserves, organization and image (stakeholders’ relationships). Ensured personnel safety and development. Main achievements:
Achieved 900 days without Lost Time Incidents. Previous best historic record was 200 days.
Increased clinker and cement production by 6%, getting very close to the maximum potential capacity estimated for the plant.
Implemented a 9 M€ project for raw materials reception, storage, handling and feeding. PRODUCTION MANAGER Aug 2002 – Jan 2004
In accordance with the plant’s priorities: prepared forecasts and production budgets (yearly, monthly, adjustment); coordinated and managed the production so as to make available the required products within the specified quality, cost and time. Constantly aimed at the best performance of the production equipment. Ensured personnel safety and development.
Main achievements:
Achieved plant historical record for specific heat consumption and power consumption, ranking Tavernola Plant as one of the best plants in the Lafarge Group for this performance indicators
Secured new contracts for raw material handling, housekeeping, and refractory maintenance with 35% savings vs. previous years.
LAFARGE Tavernola, Italy MINE AND QUARRY MANAGER Sep 1999 – Jul 2002 AGRA Lima, Peru PROJECT ENGINEER Oct 1997 - Aug 1999 COMSUR (Rio Tinto) La Paz, Bolivia ENVIRONMENTAL COORDINATOR Jan 1997 - Sep 1997 Luzenac (Rio Tinto) Pinerolo, Italy UNDERGROUND MINING SUPERVISOR May 1995 - Sep 1997 Education
Geotechnical & Environmental Engineering, 5 years degree, Politecnico di Torino (Italy). Key Training
2011 - eFinance (Aston University) 2006 - International Leadership Program (INSEAD) 2010 - DRIVE (Lafarge University) 2005 - Cement Master (Lafarge) 2007 - New Cement Plants Operation Preparation (Lafarge) Languages: Italian and Spanish: bilingual English: proficient Portuguese and French: conversational Software Skills: Advanced for Excel, Word and PowerPoint, Intermediate for MS project. Miscellaneous: Italian citizen and US permanent resident. Interests: Outdoor sports, Reading, Traveling