Project Design

SURESH .A.S

Permanent Address:

NO.**, Raghavan Street,

Choolaimedu,

Chennai – 600 094, India

HP: 91-984**-*****,

*************@*****.**.**

OBJECTIVE

To work as a Dynamic and Challenging environment in the field of Product Design and Development . To be a Valuable asset to organization,

with more responsibilities and better paid.

PROFESSIONAL SYNOPSIS

a) Worked as a Senior Design Engineer, Design & Product development for Triad Software PVT LTD, March 2014 at Present.

b) Worked as a Cad Team Leader, Design & Product development for EGS Computers India PVT LTD, Nov 2011 to March 2014.

c) Worked as a Design Engineer at Oil and Gas Equipment for WEIR OIL & GAS. Saudi Arabia, Sep 2008 to April 2011.

d) Worked as a Reverse Engineer & Cad Detailing for UCAL FUEL SYSTEM Deputation thru EGS Computers India PVT LTD

Aug 2005 to Aug 2008.

e) Worked as a Draftsman for ASSTRAL ENGINEERING, Aug 2003 to May 2005.

SKILL SET

Design Software: SOLIDWORKS, CATIA V5, AUCTOCAD, PDMS, SIGMUNDWORKS (Dimensional Variation Analysis).

FEM : PATRAN (Parametric Meshing / Solid and Surfacing meshing), SOLIDWORKS SIMULATION

(Static analysis), SOLIDWORKS MOTION (Kinematics Analysis).

TECHNICAL SKILL: VERY GOOD KNOWLEDGE IN (GD & T) and Dimensional Variation Analysis.

CARRER SYNOPSIS

Triad Software PVT Ltd.

Hoists - Design & Product Development for CMCO (“Monorail Systems & Underhung Cranes”)

Make initial conceptual design based on CAD data through Solidworks.

Design reviews, costing, prototyping, testing, verification and Technical reports submission.

Bench Marking, Material and Process Selection for the parts.

Using API, ASME, ISO, ANSI etc.

Technical Review with Customers & vendors.

Reverse Engineering with 3d scan data (CMM).

Creating Cad model, Sheet metal, Surfacing, Molding and Routing. .

Release Fabrication, Machine & GA Drawings.

Dimensional Variation Analysis for assembly level.

Manual calculation and apply bonus, shift, virtual condition, and resultant condition; Perform and develop a tolerance

stack-up analysis thru Sigmund works Software.

EGS Computers India PVT Ltd.

Make initial conceptual design based on CAD data through Solidworks.

Bench Marking, Material and Process Selection for the parts.

Design reviews, costing, prototyping, testing, verification and Technical reports submission.

Technical Review with Customers.

Reverse Engineering with other customer part

Creating Cad model, Sheet metal, Surfacing, Molding and Routing. .

Release Fabrication, Machine & GA Drawings.

FEM Using Patran for Meshing and solver is Nastran.

Dimensional Variation Analysis for assembly level.

Manual calculation and apply bonus, shift, virtual condition, and resultant condition; Perform and develop a tolerance

stack-up analysis thru Sigmund works Software.

Weir Arabian Metals (Oil and Gas) Saudi Arabia.

Modular Conceptual design, Concurrent Engineering and Packaging study.

Bench Marking, Material and Process Selection for the parts.

Design reviews, Costing, Design documentation and Hydrostatic test.

Using API, ASME, ISO, ANSI etc.

Reverse Engineering for Oil and Gas / Rotating Equipment Design, for Detailing drawing.

Faro Arm (CMM) Machine Handling for measuring pumps components.

Casing, Impeller, Diffuser and Shaft Design for Pump Product.

Coordinate with suppliers for product development

Release Fabrication, Machine & GA Drawings.

Ucal Fuel System LTD.

Design and development for Throttle Body.

Provision for coasting richer, dashpot, choke opener, throttle opener (emission control system) .

Make initial conceptual design based on CAD data through Solidworks.

Material and Process Selection for the part.

Technical Review with Customers.

Creating Cad model, Sheet metal, Surfacing, Molding and Routing.

Release Fabrication, Machine & GA Drawings.

PROFESSIONAL EXPERIENCE

Key Project handled over all:

Project Title: New product development - Pneumatic angle seat valve.

Software used: Design-Manual calculations, Solidworks, kinematic, & Sigmund stacks.

Team members & Duration: 4 & 6 Months.

Project Description: DFMEA, Design, Stack up analysis, releasing manufacturing drawings with GD&T includes cost

estimation prototype development. Developed product is tested for 20 lakhs life cycles. Leakage of

actuator is measured at different stages and checked with leakage standard permissible limits as per

customer reference.

Project Title: Hoists (Cad Model, Fabrication, Casting & Machining Drawing)

Software used: Design-Manual calculations, Solidworks.

Team members & Duration: 12 & 1 years.

Project Description: This project was done for CMCO asper the API, ANSI, ASME, standard (Monorail Systems &

Underhung Cranes), Design, Stack up analysis, releasing manufacturing drawings & GA drawings with

GD&T.

Project Title: Rotating Equipment & Valve head (Cad Model, Fabrication, Casting & Machining Drawing)

Software used: Design - Solidworks.

Team members & Duration: 2 & 3 years.

Project Description: Parallel Design and Development activity at Aramco Saudi Arabia for Rotating Equipment, Valve head,

Flange, Spool, DSA, Diffuser, Impeller, Sleeve, Pump Casing, Shaft & BOP, Wire line tools, Manifold

design with portable truck.

Project Title: Hydraulic Tilting fixture (Cad Model, Fabrication & Machining Drawing)

Software used: Design-Manual calculations, Solidworks.

Team members & Duration: 4 & 1 years.

Project Description This project was done for L & T. This fixture is used for handling the rocket body for machining,

Design, Stack up analysis, releasing manufacturing drawings & GA drawings with GD&T.

To Model & Perform Kinematic Analysis for Chain assembly layouts (3.3 & 3.5)

Project Title:

Software used: Design-Solidworks motion analysis.

Team members & Duration: 2 & 3 Months.

Project Description: To determine the contact area between bush and sprocket for the 3.3mm and 3.5mm bush size in Chain

Assemblies while using the kinematics determine the.

1. Contact area between Crank sprocket and bush.

2. Contact force between Tensioner and bush.

3. Reaction force.

Chain assembly follow the Crank sprocket and Cam sprocket based on the profile and Tensioner is used

to maintain stiffness in the chain links.

Project Title: Turret model (Cad Model, Fabrication & Machining Drawing)

Software used: Design-Manual calculations, Solidworks.

Team members & Duration: 2 & 9 Months.

Project Description: This Project was done for Combat Vehicle Research Development (Top portion of the tanker) Design,

Releasing manufacturing drawings & GA drawings with GD&T.

Project Title: Rocker Cover (Cad Model, & Drawing)

Software used: Design - Solidworks.

Team members & Duration: 2 & 4 Months.

Project Description: This task involves the clearing the supports along the inside of the rocker cover. This item was initially

designed parting line to be manufactured through injection modeling process. This item will be

machined and there fore optimized to reduce machinin g time and cost. This cover used in V6 engine.

Project Title: Throttle Body (Cad Model, Casting & Machining Drawing)

Software used: Design - Solidworks.

Team members & Duration: 5 & 1 Years.

Project Description: Design the proper air-fuel mixture based on the engine requirements (emission control system).

Achievements:

1. Layout Design and creating new concept model and discuss with Customer and implement the Design.

2. Finalized the model and Release Fabrication, Machine & GA Drawings.

3. FEM (Solid and Surfacing) meshing in patran and Applying the material and Boundary condition.

EDUCATIONAL QUALIFICATION

(1) B.E in Mechanical Engineering

From - Raja Rajeswari Engineering College, Chennai.

Duration: From April 2000 – 2003

(2) Diploma in Mechanical Engineering

From - S.R.M Polytechnic, Kattankulathur, Chennai.

Duration: From April 1997 – 2000

ADDITIONAL QUALIFICATION

CERTIFIED SOLIDWORKS PROFESSIONAL FROM SOLIDWORKS CORPORATION DESSAULT SYSTEM (CSWP)

PERSONAL STRENGTHS

Fast learner, Excellent grasping power, Ability to learn more from experienced people, Good Inter personal skills, Creativity and

Dynamism with adaptive and team oriented style and Good command over English.

LANGUAGES KNOWN

Read/Write/Speak: English, Tamil

PERSONAL DETAILS

Age / D.O.B: 33yrs / 05.12.1981

Gender: Male

Martial Status: Single

Passport Ref: E4421850

Expirey Date: 30.04.2023

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