Engineer Mechanical

Summary:

BS + MS in Mechanical Engineering with *0 years of design & manufacturing industry experience.

Over 15 years of design experience of solid modeling using PRO-E, SDRC Master Series and Autocad

Over 8 years of project management experience. Managed multiple projects, transformed many ideas in to prototypes and delivered prototypes into the final products.

Handled all aspects of projects including internal/external customer interface, technical sales support, resource planning, new product introduction initiatives etc.

Experience with developing new manufacturing processes, planning, tooling and equipment design

Familiar with manufacturing processes and its machines such as injection molding, CNC machining, heat treatments, surface treatment, EDM and hydraulic press and so on.

Extensive experience CNC part programming 3 and 5 axis equipment and customization.

Excellent communicator with customer/technical personnel to understand and provide solution or guidance to resolve field issues.

Familiar with complex engineering drawings, documentation, GD&T and MIL standards.

Experience working with lean manufacturing and ISO-9000 standard.

Exceptional interpersonal, organizational, communication and leadership skills.

Achievements:

Published electronic Parts Lib. of Molds and Components for AutoCAD and CADKEY v 5.0

Proud of product designed or improved and manufactured used for undersea, on the ground and in the space Ex. Optical signal amplifier, Retract-A-Bar, Wheel chock, Rotary fillers, Bolt catcher for NASA, Part programing (5-Axis) for C5 Military Plane wings and Pratt, Whitney Engine casing and Joint Strike fighter plane parts.

Skills Summary

Pro/E Wildfire 5.0

Autocad 20014

ANSYS / FEM

Pro/NC

MasterCam

SmartCam

Project management

M.S. Office & Project

ERP Systems, Epicor

Professional Experience

Sr. Mechanical Engineer/Project Manager 02/08-Present

Kinedyne LLC, NJ

Successfully managed, multiple projects manufactured and assembled offsite internationally.

Design cargo control Assemblies and devices used for commercial use as well as for Military and Aerospace industries

Each project well planned, scheduled, and delivered in a timely manner

Oversee and manage product requirement, design Assemblies and components, set inspection and test protocols, mfg. prototype samples, customer approval and release new product

Review inspection and test reports. Complete documentation of the final product and release product through SAR (Sample approval Process) and ECO (Engineering change order) process

Communicate and resolve any issues of product design or packaging requirements between customer, sales, marketing and supplier

Design tools, gauges, set inspection criteria, create test protocols, release documents for inspection and test procedure to resolve production parts or assemblies issues

Mechanical Design Engineer (Contract) 12/06-02/08

PROJECT: Tyco Telecommunication, Eatontown, NJ

Design, develop optical modules, assemblies for undersea cable signal amplification and branching units using Pro/E .

Designed and develop complex subsystems with optical, electrical and mechanical components for R & D and limited production. Detailed modules, assemblies, assembly instructions, fixtures for shock and vibration tests

Outsource fabrication of modules, rapid proto type SLA models of parts, PLC board for verification of fit and function test. Experience working with electrical and hardware disciplines

Experience working with supplier, communicate and coordinate with supplier to deliver most cost effective and quality products

Mechanical Design Engineer 10/04 – 11/05

Alcore Inc., MD

Designed tools and fixtures for Aerospace Industry using Pro/E/wildfire

5-Axis part programming for Aerospace parts using Pro/mfg/wildfire

Standardize and improved new manufacturing process and created new post processor

Flat pattern parts geometry, rebuild 3D solid part geometry from surfaces, validation of parts

Mechanical Engineer 4/04-10/04

Cozzoli Machine Co., NJ

Designed electromechanical machines for packaging of food, health and pharmaceutical products

Designed machines of Inline filler, Rotary filler, Versa filler and etc.

Provided technical support and resolved any issues with parts order, change parts, machine upgrade, quotes and trouble shoot field problems

Design, manufactured and delivered six machines in six month each worth 250K approx.

Product Manager (Hot Runner / Injection Molds) 1990-2003

National Tool & mfg. Co, NJ

Responsible for leading a team of engineers, designers, assembler and programmers to achieve departmental goal of $ 1.2 mil.

Delivered most cost effective standard hot runner systems, valve gate systems, stack mold and temperature controllers

Provided technical support to guide customer in selection of hot bushing and deciding optimum number of drops using mold flow analysis

Designed hot runner systems from single drop single cavity application to multi drop systems

Designed, detailed, solid model of Stack mold, valve gate systems and components

Solid model of a complete assembly for 2 drop to 16 drop systems using Pro/E

Parametrically CNC program 2 to 8 drop manifolds using PRO/MFG

Negotiated with customer to close the orders, follow up on quotes and jobs delivered

Communicate effectively with sales representative for incoming quotes, enquiry and orders

Provided technical support in resolving problems with hot runner systems

Guided designer to design well balanced, min. pressure drop hot runner systems

Designed and developed most cost effective hot runner systems and components

Optimized design, developed and launch new products for competitive market

Performed structural analysis, finite element analysis (FEA) using ANSYS and Flow analysis

Designed hot runner systems using principals of design for manufacturing (DFM), design for

Assembly (DFA) and design for disassembly (DFD)

Unified design procedures for complete hot runner systems and components

Standardized and improved quality control and inspection procedure for Hot runner systems

Attained trade shows to provide technical support to hot runner customers

Lead Engineer

Standardized mold sizes, Quick switch mold and mold components

Created drawings for catalogs and brochures of the new products

Designed plant layout, modified machine design and designed fixtures

Improved material flow in the plant under Lean Manufacturing

Performed estimation and costing of 3D contour work for roughing and finishing of molds

3D CNC programmed cores and cavities using PRO/MFG and Mastercam

Developed Smartcam macros for CNC rough and finish milling mold plates

Provided technical support to CNC programming and estimating departments

Developed and modified machine macros (Fanuc control), post processors

Post and maintained CAD data on web site. Given customer access to E-Z FTP site

Supervised and managed electronic CAD data from customer

Project Engineer

Published electronic parts lib. of mold and components for AutoCAD and CADKEY

Developed solid 3D mold and its components library for PRO/E Users

Developed Solid 3D mold lib. in IGES, DXF and STEP Format

Developed cam pin machine macro (Fanuc control) to reduce set up time

Industrial Engineer

Designed and maintain plant layouts, new and old product drawings

Improved manufacturing process by implementing PPAP (Production Part Approval Process)

Designed plant layouts for centralize coolant, chip, and grit collection systems

Time study, method study of manufacturing process to support piece rate

Find bottleneck in the plant, suggest recommendation to improve through put

Performed cost analysis on tooling and recommend the best tool supplier

Lab Technician ECD, Hillside, NJ 1989-1990

Test and inspect mechanical and chemical properties of the metals destructive and nondestructive methods.

Test and inspect secondary metal operations such as heat treatment and surface treatments.

Adjunct Professor (Part Time) 1996-1998

Kean University, Union, NJ

Taught CNC part programming using CAM software Smartcam and Mastercam

Adjunct Professor (Part Time) 1999-2000

Center of Advanced Manufacturing Studies, NY

Taught 2D and 3D CNC Part Programming using CAM Software Mastercam

EDUCATION / CERTIFICATION

M.S., Mechanical Engineering, Stevens Institute of Technology, NJ - 1997

B.S. Mechanical Engineering, M.I.T., Pune, India – 1987Certificate of Achievement: Pro/E; Pro/Assembly, Pro/NC, MasterCam, Fundamentals of Project Management, Managing Multiple Projects and Priorities.

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