Senior Manufacturing Engineer

~ E-Mail: ************@*****.***

Seeking senior level assignments in Plant Operations in Manufacturing Industry with an organization of repute

PROFILE SUMMARY

TEJENDRA VIKRAM SINGH

Mobile: 098********/098********

A result oriented professional with an experience of nearly 26 years in:

~Plant Operations ~Quality Assurance ~Production Operations

~Project Management ~Industrial Engineering ~Research & New Product Development

~General Administration ~Man Management ~Training and Development

Skilled in planning, organizing, directing & controlling manufacturing operations through lean initiatives; experience of working in industrial segment

Expertise in planning and implementation of changes to machinery and equipment, production systems and methods of working on quality control inspection systems & reporting procedures

In-depth knowledge about PVC Compounding for PVC Rubber Beading, PVC Ceiling Sheet,PVC & cPVC Fittings & PIPES and PVC Compounding for Cables

Known for developing and executing innovative corporate policies and procedures

Proven track record of increasing revenues, streamlining work process and creating the team environment for increasing productivity

CORE COMPETENCIES

Conceptualizing & screening projects and conducting feasibility studies & research and coordinating to determine the viability based on the technical, financial & economic parameters

Designing & implementing systems, processes and procedures to facilitate smooth functioning of process operations and enhance efficiency

Spearheading production activities involving working out requirements & monitoring overall plant operations for ensuring timely completion; establishing manufacturing quality standards, methods, policies & procedures as per TQM

Interpreting operations for new products or improvement of existing products with thrust on reducing product cost

Formulating standard operating procedures for new processes and equipment for ensuring environment, health & safety aspects

Managing the change over time reduction, equipment failure reduction, start-up losses in shop floor & minor stoppages of assembly lines

Carrying out the innovation activities / process breakthroughs, physical mechanism analysis for defects elimination and point analysis for process optimization

Creating and sustaining a dynamic environment that fosters development opportunities amongst team

ORGANISATIONAL EXPERIENCE

Sept-2014-till now-Working as a Project Manager with Romsons Science & Surgical Industries Pvt Ltd,J-32,Sector -63 Noida.Manufacturing I.V.Dressing & Cathetres.Procurement of fixed assets done e.g Steel Tanks,Dipping M/cs,Water effuluant Plant,R.O.Water Plant,SS Tables,Chilling Plant,Air Compressor,Ovens And AHU Plant after negotiating the prices and then Installed smoothly.

Sep-2013-Sept-2014 working as a SCM Head & -Handling Inventory Control through Procurement and production.Total Factory Plant Production,Maintenance,Quality Control & Administration.Manufacturing Telephone Appratus of different size,colour & design.

May’12 – Jul’13 Chitra Industries Ltd., Nigeria as G.M. Operations-Looking & Handling 2 Factories –Production,Maintenance,Quality Control,Administration & Marketing.Manufacturing –PVC Pipes,PVC Ceiling Sheets for roofing,PVC Rubber biding,PVC Fittings & PP Fittings,& PP/LDPE/HDPE Polyfilms.

Dec’09 – Feb’12 ELIE Group Holdings Ltd., Sudan as Polymer Plant Manager-Controlling & Handling Injection Moulding/Blow Moulding/PET Moulding Process,Production,Maintenance,Quality Control,Administration of Plastic Section.Manufacturing Poly Bottles for Pharma Division & Packaging Division/Mosquitoes remover sprayers/Room freshners/Detergent Packaging liquid & Powder/Poly bags for detergent packaging.

Nov’07-Nov’09 Success Africa Ghana Ltd., Ghana as General Manager Operations-Handling Injection Molding Unit/Extrusion Molding /Cutting & Grinding unit.Manufacturing PP/HDPE/LDPE Plastic Granules/House Hold Products/New Vendor Development/New Product Development/Production of Lead Bars through Blast furnaces/Maintenance of Plant/Quality Control/Procurement/Over All activities of Factory/Liaisioning with Govt Bodies.

Aug’02 – Oct’07 Varahi Plastics Ltd., NOIDA as Manager Technical-Handling Injection & Blow Moulding Units/Production/Quality Control/Maintenance/Administration & Commercial Activities.Installation of 6 nos Injection Moulding Machines.Manufacturing –Flip Top Caps for Marico India Ltd, Pass Pass containers for D S Group,Vatika oil & shampoo bottles for Dabur India Ltd,Harpic Bottles & Lids,Lifebouy liquid soap bottles & Lids,etc.

Key Result Areas:

Sustaining quality standards for incoming materials, ensuring stringent adherence to quality standards, norms & practices, recognizing gaps & taking corrective action for the same

Conducting for in-house material testing/ inspection of components

Executing supplier approval process that will lead to consistent and reliable vendor base

Evaluating the performance of the vendors based on various criterions such as Supplier PPM, Vendor Ratings, Quality Improvement Rate, etc.

Giving technical guidance to the Vendor Team on guiding them on resolving performance bottlenecks

Handling the entire production work including planning, control and troubleshooting in coordination with related and correct departments

Adjusting man & machine utilisation to achieve pre-set production targets

Formulating plans for procurement functions, involving cost estimation, contract negotiations & finalization for purchase of all Services and goods

Developing a alternate vendor source for achieving cost effective purchases and creating reduction in delivery time

Maintaining discipline at the shop floor for an accident free & safe work culture

Accountable for completing supply chain operations from raw material, vendor, stores, final product to end user- Handling the task of product development after conducting requirement analysis, finalizing specifications and prototype development

Creating stage wise operation drawings for meeting technical specifications of finish product as per customer drawing

Selecting appropriate machinery & tooling process for smooth running of procurement functions

Enabling new product development initiatives with key focus on quality, cost & delivery; developing components in conformance to pre-set technical specifications

Implementing Quality System (ISO 9001) to facilitate smooth functioning of overall production operations and enhance operational efficiency

Ascertaining reduction in line rejection and cycle time of production, man hour and raw material inventory

Examining various processes & applications and recommending the process modifications and whenever required

Functioning on succession planning of the workforce, rendering technical guidance to the staff & resolving interpersonal issues & working towards a harmonious work environment

Identifying the training needs of sub ordinates and grooming them for higher responsibility

Mentoring a team of 12 people

Highlights:

Successfully handled the following major vendors:

oHindustan Unilever Ltd., Ghaziabad, U.P

oCastrol India Ltd.,Ballabhgarh, Haryana

oMaruti Suzuki India Ltd., Gurgaon, Haryana

oNestle India Ltd.,Moga, Punjab

oHero Puck Ltd., Sikandrabad, U.P

oReckitt & Colman Ltd., Delhi

oMarico India Ltd., Dehradun,U.P

oPerfetti Melvitte India Ltd., Gurgaon, Haryana

oDabur India Ltd., Sahibabad, Jammu, Alwar, Uttranchal

oBisleri Ltd.,Delhi, Sahibabad

oD.S.Group India Ltd., Noida

oS.C.Johnson Product Ltd., Delhi

oAmrit Banaspati Company Ltd.,Rajpura, Punjab

oSuraj Vanaspati Ltd., Sikandrabad, U.P

oAjanta Soya Ltd., Bhiwari, Haryana

oSurya Herbal Ltd., Noida

oColgate Palmolive India Ltd., Delhi

oSuccess Africa Ghana Ltd., Ghana

oELIE Group Holdings Ltd., South Sudan

Gee Pee Group of Industries, Nigeria

Efficiently handled the following products:

o1-2-5 Litres to 15 Litres Poly Bottles & Polyjars for M/S HLL Ltd.

o2-3 Litres to 50 Litres Polyjars for Castrol India Ltd.

o Arm Rest Front and Rear Left & Right for Maruti 800C.C,Coolant Tank, Windshield Tank and LSD & RSD for Maruti Esteem

oLSD & RSD for Maruti Alto/Fuel Tank for Bajaj Motorcycles Ltd.

oFuel Tank Air Intake For Hero Puck

oDifferent Types of Spoon & Cold Coffee Jars & Lids for Nestle

oHarpick Bottles of different sizes Floor Cleaner for Reckitt & Colmans

oHair Oil Bottles & Flip Top Caps for Marico & Lids for Perfetti

oDifferent Types of Pet & HDPE Bottles & Lids for Dabur, Bisleri Pet Bottles

oLids & Pass Pass Bottles for DS Group

oAllout Pet bottles Caps & Inserts for S.C.Johnson

o2-5 Litres to 15 Litres Polyjars for ABC Ltd.

o2-5 Litres to 15 Litres Polyjars for Suraj Vanaspati Ltd.

o2-5 litres to 15 litres Polyjars for Ajanta Soya Ltd., Poly Bottles for Surya Herbal Ltd.

oPoly Bottles for Colgate Palmolive India Ltd.

PREVIOUS EXPERIENCE

Aug’95 – Jul’02 Rajeev Brothers Pvt. Ltd., NOIDA as Works Manager-handling Injection Moulding/Blow Moulding/PVC COMPOUNDING/New Product Development/Poly bottles/Poly Jars/Plastic Drums/ poly jars/Bottle for Castrol India Ltd & Hindustan Unilever India Ltd.Maruti Auto Component e.g-LSD,RSD,Fuel Tanks,Coolant Tanks,Windshield Tanks,Arm Rest Front & Back/Left & Right.

Aug’90 - Jul’95 Haryana Containers Ltd., Faridabad as Production Manager-Handling Injection/Blow Extrusion Moulding Units.Manufacturing-PVC Bottles & Jars,HDPE Poly Bottles,Poly Bags.

Jan’88 – Jul’90 Leatherite Industries Ltd., Sahibabad, Ghaziabad as Production Supervisor-Handling PVC Sheeting/PVC Film Quality Control/Water Treatment Plant/

Highlights:

Successfully developed Bajaj Bike Fuel Tank

Instrumental in implementing Ford Car Front L/R Mirror Bellow

Effectively streamlined the Car Bellow production & Maruti Car Arm Rest Front/Rare L&R

Achieved cost saving by increasing Max-imum production of Poly bottles & jar keeping quality in mind for HLL, GZB.

Increased production target by 25% in Rajeev Brothers Pvt Ltd

Holds the credit of enhancing plant’s effectiveness by 20%-Chitra Industries Ltd

Reduced Hot Atmosphere through Advance Ventilation process, Reduced Wastage of Raw Material Through New development in Hopper in Chitra Industries Ltd.

Reduced breakdown rate by 35% in Rajeev Brothers Pvt. Ltd.

Managed plant expansion work for Rajeev Brothers Pvt. Ltd. and Chitra Industries Ltd.

Ensured 35% escalation in OEE in Rajeev brothers Pvt Ltd

Reduced Electricity bill revenue by 20% in Rajeev Brothers Pvt Ltd

ACADEMIC DETAILS

1987 Post Graduate Diploma (Processing & Testing) from Central Institute of Plastics Engineering and Technology, Chennai

1985 B.Sc. from Meerut University, MMH College, Ghaziabad

IT SKILLS

Conversant with MS Office Windows Environment & other Internet Applications

PERSONAL DETAILS

Date of Birth: 12th May, 1965

Address: 145,1st floor,Kailashpuram-2nd,Near Govindpuram,Ghaziabad-201013,U.P

Marital Status Married

Nationality Indian

No. of Dependent 4

Visa Status Rqd. as per country

Driving License Yes

Passport Details PP No-H3224941,DOI-26-02-2009,DOE-25-02-2019,POI-Ghaziabad

Languages Known: English, Hindi

Location Preference: Delhi/NCR and Gulf Countries

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