Design Engineer Mechanical

**** * . *** ****** **.

Apartment ****

Pharr Tx. 78577

Phone 956-***-****

***************@*******.***

Juan Pablo Castellanos Cardenas

Objective: Seeking a role in your company where I would be given an opportunity to utilize the skills, experience,

sense of responsibility and efficiency to help to the organization grow

Core competences: - Product improvement - Packaging design, qualification and implementation - Testing and

Validations - Project analysis, planning and execution - Manufacturing environment experience, ability to liaison with

production, technical, quality and mfg. groups - Root cause analysis and troubleshooting - Eng. supervision.

Experience

1986–1987 Zenith E lectronics Reynosa, México

Mfg. Design Engineer

Tooling Design and Construction of New Production Lines

Automation Programs for Production Areas, components insertion

1987–1988 TRW, Safety Systems Div. Reynosa, México

Mfg. Design Engineer

Tooling and Machines Design

1988–2002 Zenith- LG Electronics Reynosa, México

(last 3 years working for LG electronics during transfer Zentih to LG)

Design Engineer

Mechanical Eng. & Design; Design, Correct and Improve Plastic or metal parts

Packaging Eng. and Design, Corporate level position

Direct communication with Corporate departments for new product introduction,

changes, customer requirements, etc

Responsible of protective packaging designs for TV s, VCR s, Monitors, etc

Responsible of dynamic testing functions of all packages

Create 3D design (Pro-E), drawings and specifications

Review and approve components, specifications and molding/tooling designs

Membership of ISTA (International Safe Transit Association)

Responsible to Certify the product according ISTA

Problems Analysis and solution for; Design, Production, Warehouse, Distribution Center, Shipping Damages,

Customers, Suppliers, etc

Packaging Design Supervisor; Three Eng. & one technician (Ship Test Lab.)

Technical Support for Production, Purchasing, Material Control, Quality Control, Areas, Suppliers, Warehouse,

Distribution center, Transportation, etc

Cost savings Projects as example: new packaging design saving over $ 5 M

Leader in some special Projects including Six Sigma Team Leader

Quality Control Survey of suppliers

2002- Feb/2003 GIPSA and Personal Project Reynosa, México

Operations Manager and Sales

GIPSA, Company to mold Polystyrene material for packaging, construction, etc

2003–2003 Valeo Systems Rio Bravo, México

Packaging Designer

Packaging Designer for automotive product and technical support for production lines.

Cost saving Project, saving 250k in this short time

2004–2015 Bard de Reynosa Reynosa, México

Senior Packaging Engineering and Mfg. Eng. Supervisor

Pkg. Design and Mech. Design improvements for Medical Devices

Define, quote and purchase of new packaging equipment or materials

Request budget for projects and/or new equipment

Validation for new packaging equipment/tools as sealers, FFS, etc.

Validation for current or new manufacturing or packaging processes

Find, Define and Qualify new materials and/or new suppliers

Responsible to create or approve IQ and OQ for packaging

Responsible for assure the sterile barrier of product packaged in plant

Responsible of packaging areas to prevent any packaging issue or customer complaint

Define validation requirements for new products, materials, improvements, etc. according procedures

Statistical analysis for validations

Review and approve protocols, reports, specifications, artworks, process, etc. related to packaging

Change, improve or create new packaging procedures and component specifications, responsible for develop

and maintain documentation for manufacturing and quality

Technical support for production lines, warehouse, Distribution Center, Quality departments, suppliers, etc

Root cause analysis, problem identification and solution for design, customer complaints, manufacturing,

warehouse, suppliers, distribution center, etc.

Part of the transfer teams and Packaging interface between Bard plants

Supervise technician from production packaging areas providing guidelines, support and feedback

Quality Control Survey of suppliers

(Mfg. Eng. Supervisor 2005-2008, after that only for annual revalidations)

Manufacturing Eng. supervisor; six Mfg. Eng. to support one production clean room

Support to production lines to meet customer requirements

Responsible of IQ/OQ for molding, welding, RF machines, packaging, etc

Responsible of Eng. changes and improvements in molding processes, tools, forming, printing, ultrasonic

welding, etc

Validation of ultrasonic welding processes

Collaborate to improve the Labeling room (LOD)

Kanban implementation as Lean Project; WIP reduced, overtime reduced, changeover reduced 50 to 10

minutes, NVA reduced, reduce use of space into clean room, etc. (400k saving approx.)

Project Leader of Cost Saving, Engineering or Purchasing projects to meet the Plant goals, work closely with

purchasing department to meet the annual material cost reduction goals.

Saving examples:

2011-Revalidations reduced 2/3 of total, Supplier change 350k, etc

2012-Project for more than 1.2M and waste reduction in packaging improvements, Clean room improvements

for more than 30%, Freight Project for more than 200k, Pouches standardization 200k, etc

2013- Printing plates standardization, component, etc. to improve process, Trays change 200k, assessment to

reduce revalidations quantity, etc

2014- Gowning 60k, Paper standardization 85k, Supplier change 120k, New tray design to improve current tray

and material change 190k, Introduce new sealers machines to improve production efficiency saving more than

250k, etc

Education

1970-1976 Primaria, Articulo 123, Melchor Ocampo (Elementary) Reynosa, México

1976-1979 Secundaria #2, Mario Glz. Aguirre (Jr. High School) Reynosa, México

1979-1982 CECYT # 149 (High school) Reynosa, México

Electromechanical Technician

1982-1986 FIME, Universidad Autónoma de Nuevo León Reynosa, México

Mechanical Engineer

Courses

Advanced Packaging Design, Failure Mode & Effects Analysis, 5 Columns, Team W ork, Communication and

interpersonal relations, Root cause identification and elimination, Performance manageme nt problems,

Analysis and problem solution, Time Power, Human errors, Others.

Six Sigma course

Lean Master course

Languages English 80 %, Spanish 100%

CAD Knowledge

between others Cadkey, Pro-e, A utocad (basic ), QAD, QUMAS, Master Control, Minitab, etc.

Personal

information

Juan Pablo Castellanos

Mechanical Engineer, México Form 4231432

Age: 50 years

Married, family: 2

Note: Authorized to work in USA

Contact this candidate