GANESH SATI
[pic]
Tel :- 050*******
Mail ID acoxtx@r.postjobfree.com
Address: AL RIGGA, Dubai (Visa Expiring Date :- 18 May, 2015)
Date of Birth : April 2, 1972
Languages known: English and Hindi
Marital Status: Married
MBA-Operation, Six Sigma Green Belt, Diploma in (Mechanical Engineering),
affluent experience in Operation, Quality Management, Customer Service,
Training, Supplier Quality Assurance, Documentation and Process & System
Audit, of various sectors of industry like Plastics, CD-R/DVD-R, Solar
Power, Injection moulding, Printing Packaging, Medical Devices seeking
leadership assignments in Quality Management System/ Business Excellence /
Project Management with a leading organization.
AREA OF EXPERTISE
o Possess good knowledge of various Quality Management Tools such as 7 QC
Tools, FMEA, MSA, SQC and 5S and Six Sigma, MiniTab, QC System, SPC, ISO-
9000.
o Good exposure to New Product Development including APQP, Process
Capabilities & Qualification, PPAP, Process Optimization, OHSAS, 8D
Reporting, Problem Solving Techniques.
o Establishing Quality Management Systems across various processes to
reduce rejection levels and ensure high quality standards at all the
stages of manufacturing.
o Planning internal audits, analysis of NCs, ensuring their timely closure
with effective CAPA & Error Proofing. Undertaking customer audits /
visits and related data preparation & presentation.
o Vendor audits / visits to check their process & quality adherence as per
standards.
o Working with suppliers to make step function improvements in quality
levels; providing technical guidance to Vendor Team, reducing rejection
PPM at Supplier's end.
o Attending customer complaints and training about implementation of
Quality Management System & Process Improvement to concerned staff
o Implementing various value engineering, waste elimination and cost
control measures during various stages of the process/project to achieve
optimum productivity, cost and time benefits;
CAREER RECORD
Printotech Global Ltd., Noida as Manager- Quality Control/Assurance (Feb'13-
Jul'14)
(One of the largest manufacturers of Plastics Packaging Materials Like
Printed Tubes of both seamless and laminated for both Pharmaceutical and
Cosmetics products having a wide range of processing technologies of Lami
tubes, Injection moulding, Co-Extrusion moulding, Offset Printing, Screen
Printing, Hot Stamping and Foiling)
. Supervising and controlling the overall activities of the Quality
Department.
. Validation of New mould and product as well,
. Finding solutions for Customer Concerns & In house Defects.
. Customer complains handling, making SOP, STP and process windows,
Trouble shooting of product & machine related defect.
. Plan review and revise testing strategy, sampling plan and feedback
generation system on regular basis in order to reduce defect/rejections
on continual basis.
. Develop the work force through continuous training, coaching and
feedback, resolve grievances and maintain high motivation level in the
team.
. Ensure compliance to system as required for ISO/EHS/OSHAS system.
Worked with Polymedicure Ltd., Faridabad as Manager- Quality Assurance
(Manufacturer of Medical Devices with over 75 different products),
(10.01.2012 to 24.01.2013)
. Effective implementation of Quality Management Plan as per the
requirement of customer.
. Plan review and revise testing strategy, sampling plan and feedback
generation system on regular basis in order to reduce defect/rejections
on continual basis.
. Manpower management, training, development and motivate them.
. Improve and maintain shop-floor practices, ensuring discipline and
safety.
. Ensure compliance to system as required for ISO/EHS/OSHAS system.
. Attending customer complaints and execution of necessary CAPA.
Worked with Moser Baer India Ltd Group, Greater Noida as Asstt. Manager-
Quality Control/Assurance
(World Second largest digital & optical storage media manufacturing unit,
now diversified in Solar power)
(CD-R/DVD-R Plant, 27.12.1999 to 31.05.2011), (Solar Systems Division,
01.06.2011 to 09.01.2012)
Significant Contributions
. Played a pivotal role in organizing quality activities to ensure least
rejection and optimum productivity.
. Leading a team of 20 subordinates & ensuring timely & accurate
completion of product grading.
. Attending customer complaints and ensuring CAPA for its elimination.
. Projects for waste elimination, reduction of quality issues &
productivity improvement.
. Cost Innovation activities to achieve substantial reduction in terms of
man days, production cost etc.
. Develop guidelines for the manufacturing of new product on the shop
floor for process quality improvement.
. Proficient in Data analysis, monitoring & control of Field Rejection &
Complaints.
. Implementation & monitoring of quality standards of ISO 9001:2008 and
maintaining the relevant documents.
. Training about Effective Implementation of Quality Management System to
Line Quality & Production staff along with related workers.
. Undertaking customer audits / visits and related data preparation &
presentation. Vendor audits / visits to check their process & quality
adherence as per standards.
. QC Documentation and record updating like TED, Waiver, Equipments
Status, Event Calender, SR-TR, Line Conversion, IPQC reports and
various MIS for the reference of the top management.
. Quality Improvement through process control using QC Tools, DOE,
Kaizen, FMEA Process Capability study & Participation in CEP projects.
> Worked with Haryana Plastics & Engg. Works. (Mfg. of automotive
components and Refrigeration parts, Delhi as QC-In charge cum HR
(10.02.98 to 26.12.99)
> Worked with Calcom Electronics Ltd. (TV's Vacuum Cleaner parts and DAP
items), Delhi as QC-Supervisor (12.02.96 to 08.02.98)
SCHOLASTICS
< MBA - Operational Management from IGNOU with 1st Division in 2005.
< Diploma in Mechanical Engineering from G.B. Pant Polytechnic, Okhla, with
1st Division In 1995
< Diploma in Quality Control Management & ISO 9000 from National Institute
of Industrial Research & Development, Madras
IT Skills:
Windows 98, 2000, 2003 & XP., MS Office (Excel, Ms Word, Ms Power
Point), Minitab.
ACHIEVEMENTS
< Improved OEE of DVDT-Expert by shifting Unrecorded testing to 4X speed
from 1X which reduced downgrading PPM & Quality cost.
< Increased life of DVDT expert Verification disc through application of
hard coating at active side
< Maintain 5S in QC Modules & Participated in CEP projects
< Imparted OJT to Subordinates for new Testing Methods & SOP
< Won Best employee of the month award & "On the Spot Award" 5 times
TRAININGS ATTENDED
< Certified Six Sigma Green Belt from BSI management Systems, New Delhi.
< Certified Six Sigma Yellow Belt from Moser Baer India Ltd, Greater Noida.
< Certified in Metrology & Engineering Inspection conducted by 'Hi-Tech
Vocational Training Centre' Gov. of India.
< Certified as "Train The Trainer" from WCH Certified Solution
< 'Internal Auditor Training Course (ISO 9000) & 'Statistical Process
Control' conducted by TQMI at New Delhi.
< 'Problem Solving Techniques' training conducted by M/s Escorts Yamaha
Motor Ltd.
< Attended various Training Programs on 5S, SIX SIGMA, FMEA & MSA, ISO:
9001:2008, ISO-14001 conducted by M/s Moser Baer India Ltd.