Project manager/Manufacturing Engineer

Thomas Shields

BFTC Methods Engineer

Phoenix, AZ

*************@*****.*** - 602-***-****

** ***** ** ********** ** aerospace consulting, quality inspection, manufacturing engineering, flight test, and

structures technician.

Proven track record of developing and implementing key initiatives that rapidly increase profits.

Computer Engineering Software Experience:

• SAP (CAMS)

• Catia V5 R16 - R21

• Vericut

• Vistagy FiberSim

• Enovia LCA & PDM

• Delima

• 3Divia

• AutoCad

• eROOM

• Fly-Thru

• HMS

• ICARE

• IVT

• Mes (Mfg Execution System)

• SAP

• Readers

• Team Center

• WDS (Western Data Systems)

• WTS System

Multi-Axis Machines:

• 3, 4, 5 & 6 Axis Mill

• (AUSS) Automated Ultrasonic Scanning Systems

• (AFP) Automated Fiber Placement

• Bridgeport 3 axis Fanuc

• Mazatrol Control

• Mazak variable 5 axis

WORK EXPERIENCE

BFTC Methods Engineer

Bombardier, (Precision) - Wichita, KS - April 2013 to November 2013

Coordinate with Methods agents NC Programmers and positional team in determining the most cost-efficient

method to perform the following:

• Create (RFCs) REQUEST FOR CHANGE to drawings (ECOs) Engineering Change Orders using (OSDB)

SAP (CAMS Complex Assembly Manufacturing Systems and Catia V5.

• Create and maintain planning documentation which details the sequential steps for fabricating, processing,

assembling, or modifying mechanical, electrical, avionic and composite components and assemblies via SAP

(CAMS) Complex Assembly Manufacturing Systems and CatiaV5.

• Create Mylars templates for NC programmers

• Creation of planning documentation required to fabricate and assemble tooling fixtures/jigs for composite

drilling, trimming and bonding

• Coordinate and/or liaison with production to incorporate revisions to planning documents as required

• Assist Methods Agents and positional team in the creation and maintenance of visual work instructions using

Catia3D Graphics software and maintaining production time standards and crew load charts.

• Provide reports and visual data as required to positional team to assist with production planning and

scheduling.

• Assist Methods agents and positional team with ergonomic evaluations

• Coordinate with NC Programmers, Methods agents and Quality with tracking preventative maintenance

activities.

• Analyze drawings, sketches and design data of parts to determine dimension and configuration of cuts,

selection of cutting tools, and machine feeds & speeds.

• Write, design and produce documents for Tooling & Production to maintain repeat procedures.

• Prepare Daily Downtime reports regarding Build Issues on L85.

• Create from BFTC and Learjet drawing make buy sheets.

Manufacturing/Tooling Engineer

AeroTek - Jacksonville, FL - November 2012 to March 2013

Determine from (ECO) Engineering Change Orders, (SIAR) Supplier Information Action Request, (ODS)

Outside Data Sheet, (JCCB), Join Change Control Boards, (VAR) Variances, (ISS) (FAI) First Articles,

drawings and 3D models for the most efficient and expedient method for the Bell AH-1 ZBN to produce cabin

and downstream parts to complete all tooling, manufacturing planning and manufacturing processes during

the assembly and fabrication of detail parts using SAP (CAMS) Complex Assembly Manufacturing Systems,

collaborate with project engineers, quality and technicians to develop, define and optimize manufacturing,

assembly and test processes.(Composite and Aluminum).

• Provide feedback on manufacturability and design for assembly and test during the concept and detail phases

to Assure productibility, efficiency, process standard compliance and support to design-to-cost.

• Investigate and determine corrective action required for production of assemblies. Recommend changes to

Bell for build data.

• Identify the current approved drawing and manufacturing planning revisions.

• Identify and authorize changes from a specified requirement to a limited number of parts, and assemblies.

Manufacturing Engineer

Bell Helicopter,(GCT) - Hurst, TX - May 2012 to August 2012

Determine from drawings the most efficient and expedient method of fabricating parts and assemblies related

to the required rate of production.

• Write operation sheets, specifying sequence of manufacture in relation to process treatment and finish, for

difficult assemblies and fabrications using SAP (CAMS) Complex Assembly Manufacturing Systems

• Collaborates with NC Programmers Tool Designer to properly coordinate design of tools with other parts and

provide necessary information for the design.

• Investigates drawing changes, and makes necessary changes in operation sheets using SAP (CAMS

Complex Assembly Manufacturing Systems.

Methods Engineer

Bombardier, (TDM) - Montréal, QC - September 2011 to January 2012

Prepare report for recommendations of equipment needed and correct methods for manufacturing including

buildsequence, (COS) Condition of Supply and complex assemblies and detail components.

• Prepare (EDRN) engineering drawing release notice for make -or-buy proposals and recommend corrective

actions for areas of responsibility; evaluate vendors, and assist in resolving vendor problems.

• Conduct research, investigation, and analysis in connection with assigned planning or other assigned

projects, to ensure conformance requirements.

• Utilize CatiaV5, SAP (CAMS) Complex Assembly Manufacturing Systems Icare, eRoom, 3divia data and

nesting software to generate flat patterns, Master Models, NC data to meet Engineering and Manufacturing

requirements.

• Support and ensure all Safety, Sustainability and Ergonomic Initiatives are being implemented to improve

quality policies and procedures.

Manufacturing Engineer Liaison

Adecco - Riverside, CA - February 2011 to August 2011

Work closely with NC Programmers, Tool Designer and other internal company disciplines to identify,

troubleshoot and monitor all aspects of a program(s) to ensure that specifications and delivery schedule are

met on time and within budget.

• Write tooling plans for Roll Royce and General Electric Fan Cowl, Inner Barrel for (IFS), inner fixed structures

and (AFP) Automatic Fiber Placement (Composites).

• Creates & implements planning & standard work maintenance (bugging, revising) for new & existing programs

using SAP (CAMS) Complex Assembly Manufacturing Systems

• Develop material solutions using the most appropriate resin systems, prepreg materials and other

Composites, to create and evaluate oven cure cycles.

• Perform Finite Element Modeling (FEM) of composite components or assemblies for analysis.

• Manage engineering projects from inception to completion serving as technical liaison with the customer. In

customer support of proposal efforts, and provide cost estimating and technical documentation.

• Complete assigned projects on time and within budget and for adherence to engineering standards including

Item Master, bills of materials (BOM), task lists and related procedures.

Assembly Inspector

Gulfstream,(JSG) - Tulsa, OK - October 2010 to January 2011

Performs inspection duties utilizing CATIA V5, engineering drawings and orders, route cards, inspection

travelers, technical specifications, QA procedures and instructions using SAP (CAMS) Complex Assembly

Manufacturing Systems

• Perform conformity/first article inspections to ensure compliance with FAA approved procedures.

• Perform area inspections to ensure compliance with applicable standards and specifications.

• Ensures the proper use and storage of area tools and equipment.

• Work with and instruct subordinate inspectors in techniques of inspection functions and other related duties

applicable to the area.

• Provide technical support to manufacturing personnel.

• Coordinate inspection workload according to priorities, efficiency and cost effectiveness.

• Incorporate Lean Manufacturing Methodology into existing and future processes

• Perform audit of co-workers output based on defined requirements procedures and Demonstrate ME policies

and procedures.

Manufacturing Planner

The Boeing Company (Comforce) - Tukwila, WA - June 2009 to May 2010

Investigate and resolve manufacturing related issues.

• Develop integrated work statements and sequencing of events to support delivery commitment.

• Implement and maintain various plans, Manufacturing Bill of Materials (MBOMs) work instructions and

document as-Built configuration using SAP (CAMS) Complex Assembly Manufacturing Systems.

• Provide status to management on work load task assignments.

• Interact with shop to effectively resolve any problems.

• Plan sequences of Composite layups, fabrication, assembly, installation and other operation related to

development And initial build.

• Provide guidance to technician, assemblers and quality assurance personnel.

• Maintain progress reports and other related records.

• Review and authorize the release of work packages for approval.

• Coordinate with other engineers and departments with new projects, and modifications, systems installations,

problem-solving, and support Manufacturing.

• Knowledge of Processes and Machining of Landing Gear components and sub-structures.

Contract Quality Assurance Consultant

Vought Aircraft Industries - Charleston, SC - May 2009 to June 2009

Provide shipside operations support for multiple business partner/teams.

• Direct corrective actions and facilitate engineering dispositions for traveled work.

• Oversee Composite repairs to ensure compliance to approved processes.

• Maintain product line integrity by continually improving and evaluating finished products.

• Interact with all suppliers of finished goods and or components to insure quality is maintained.

• Identify, evaluate and recommend solutions to technical problems.

Contract Quality Assurance Consultant

GKN (Entegee) - Tallassee, AL - February 2009 to May 2009

Inspect lay-up and vacuum bagging of Kevlar, fiberglass and graphite pre-preg material.

• Understand and verify vacuum leak checks prior to autoclave curing.

• Provide guidance to engineering regarding design concepts and specification requirements.

• To best utilize equipment and manufacturing techniques.

• Troubleshoot general production problems and interfaces with Engineering and Quality Assurance

Departments when problems occur provide technical assistance to cell leaders and quality.

• Monitor activities and results from engineering design reviews, first article build reviews, Manufacturing and

test defect data, Manufacturing and Test issues

• Research and review all drawings, Non-conformance reports, CMM reports and AS9100 specification.

• Analyze revised drawings, documents on Honda Jet parts, components Composite procedures.

Contract Quality Assurance Consultant

Vought Aircraft Industries - Nashville, TN - September 2008 to January 2009

Assisted in Mfg. Engineer/Planning of all the QA procedures.

• Conducted audit and reviewed drawings used in production wings for the A330/340 and G-IV aircraft.

• Investigated project after complying with audit and all drawings.

• Ensured design and plan layout of machined parts was met to accomplish processing and production.

• Consulted with engineering regarding design concepts and specification requirements to best utilized.

• Provide technical assistance to cell leaders and quality.

• Generate Non-Conformance reports.

Butler

Eclipse Aviation Inc - Albuquerque, NM - September 2006 to August 2008

Contract Quality Assurance Consultant

• Conducted Flight and in flight test inspection, verified airworthiness of the EAC 500.

• Conducted final Inspection in various areas of the Eclipse 500 and ensured GD& Tolerances met

specification.

• Complied with the F.A.I and the F.A.I.R. by inspection thru the utilization of Drawings, electrical schematics.

• Analyze data for improvement suggestions and minimizing bottle-necks in production.

• Perform quality inspection of personnel performing Functional Tests to achieve Type and Production

Certificates for Aircraft with FAA (ODAR).

• Utilization of statistical process control (SPC) to validate and ensure product safety and compliance.

• Maintained manufacturing practices GMPs and encouraged the use of Personal Protective equipment (PPE)

and safety practices for all personnel.

Contract Quality Assurance Consultant

Hamilton Aerospace Technologies - Tucson, AZ - November 2004 to January 2006

Inspected maintenance, modification, repair and overhaul of aircraft and Aircraft mechanical systems, in order

to ensure adherence to standards and procedures.

• Conducted conformity inspections.

• Conducted Quality Engineering and Inspections of structural modifications.

• Conducted internal and external audit of final inspection.

• Created Non-routines discrepancies.

• Compile and analyze information using spreadsheets and other computer applications.

Contract Structures Technician

L-3 Communications - San Diego, CA - April 2004 to September 2004

Performed structural modifications on landing gears, center barrel, wing mods and corrosion prevention.

• Effectively read and interpret blueprints, illustrations, and specifications to determine layouts, sequences of

operations.

EDUCATION

Petroleum Engineering

Houston Community College

August 2014 to December 2014

Design

Northlake College - Irving, TX

Austin Community College - Austin, TX

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