Textile Engineer, Production Engineer, Quality Engineer, Sales

Wael Osama Ayad

** ***** **********, *** *****

Cairo Egypt

Home No: (02) 29200946 Mob No: 0100 – 5789218

Email: **************@*****.***

Objective

Seeking a job in a reputable company to be an active employee who contributes to

the Mission, Vision, and Values of the company where in I can apply my experience,

channel my ambition, utilize team spirit to enhance and to interact on a professional

level with other employees. to give excellent performance and improve my skills to

be able to achieve company’s targets and goals.

Education

Bachelor of Engineering Faculty of Applied Arts,

Weaving, Spinning and Kni t ting major

Helwan University, Egypt

Grade Good June 2003

Omar ibn El khatab Language School, Cairo, Egypt. June 1999

Employment Experience

N ile Kordsa for I ndustrial Fabr ics Sep 2010 P resent

(Subsidia ry of Kordsa Global)

Kordsa Global is the world's leading producer of nylon and polyester yarns, cord fabric, and single end

cord and provides services to the tire reinforcement and mechanical rubber markets.

Kordsa’s success story began with the investment in the cord fabric plant in Izmit, Turkey in 1973. Since

then, the Company has become the global leader thanks to strategic acquisitions made in collaboration

with powerful business partners. With its 11 facilities, located in 9 countries over 5 continents, and a

4,500-strong workforce, the Company has maintained its position as a global leader. Kordsa Global

recorded sales of US$ 656 million in 2009.

T echnical Engineer Feb 2011 P resent

• Makes a daily plant tour for following up all of process and eliminating

quality defects

• Monitor production processes of 2 Dipping lines to achieve the planned targets with

the best quality, minimum waste & maximum utilization resources

• Handle day-to-day production issues.

• Liaise closely with all departments on fulfilling delivery requirement.

• Checking production status of fabrics as well as QRF /QWF

• Make a decision for hold rolls / materials

• Coordinate to handle of trial production ( raw material, chemical, .. etc )

• Follow up lab results of the production in each process (Twisting, Weaving,

Dipping, Dipping solutions) and take actions to prevented the repeated mistakes

• Handle of customer complaints by preparing root causes analysis, initiate production

to take necessary actions / prepare customer claim reports / supplier complaints.

• Follow up the performance and trends of raw materials & chemicals and manage

the technical issue in supplier side.

• Prepare NK internal specs (Twisting, Weaving, Dipping, Packing) due to customer

requirements.

• Regular visits of customers for inside and outside Egypt, preparing visit reports.

• Coordination and organization of training & orientation programs in the department

• Coordination for customer requirements with other related dept to produce fabric

to meet customer satisfaction.

• Participated safety and continuous improvement activities, conducted six sigma and

lean projects.

• Ensured implementation of Kordsa global standards in processes.

• Prepare and update customer instructions, to meet customer satisfaction.

• Managed and developed inspection activities of incoming materials, production

processes and final products.

• lead continuous improvement teams and project for improving quality and cost

saving by using six sigma methods

• Provided Lean & Six Sigma Training for worker.

P roduction Textile Engineer Sep 2010 Feb 2011

• Supervise, co-ordinate and schedule the activities of production workers.

• Resolve work problems to improve productivity and product quality.

• Liaise and purchase raw materials from suppliers.

• Monitors quality of finished products by reviewing lab data.

• Handle day-to-day production issues.

• Liaise closely with all departments on fulfilling delivery requirement.

• Lead, Train and guide the production team.

• lead continuous improvement teams and project for improving quality and cost

saving by using six sigma methods.

• Implementing 5S and train production team.

• Monitor production processes (Twisting, Weaving, Dipping) to achieve the planned

targets with the best quality, minimum waste & maximum utilization resources.

• Investigate problems to find root causes and take action to eliminate it.

• Interact with maintenance department to plan and follow up the maintenance

processes on the production machines.

• Follow up KPIs (efficiency, scrap percentage and productivity)

A rtex Co. Agency for Textile Machines Apr 2007 Sep 2010

Sales Engineer & Technical support

• Searching for new clients and visit potential clients. At all industrial areas (10th of

Ramadan. Nasr city free zone, 6th of October, El Oubor,El Sadat, and Borg el

Arab Industrial area)

• Responsible for three suppliers from outside Egypt

• Lamperti Textile Company in Italy presents Raising, Shearing, Sueding machines.

• Ferraro Italy presents compacting machines.

• Rius Spain presents sectional warper, crochet machines.

• Developing and growing long-term relationships with customers.

• Making technical presentations how a product meet clients need.

• Persuading clients that product or service satisfies their needs in terms of quality,

price, and delivery.

• Negotiating contract terms to meet both client and company needs.

• Negotiating and closing sales by agreeing terms and conditions.

• Installing machines with foreigner technicians.

• Troubleshoot technical problems related to equipment and solve client’s problem.

• Train customer's staff in the operation and maintenance of equipment.

• Reporting directly to sales area manager for each supplier.

Or iental Weavers for Ca rpet Aug 2004 Ma r

2007

Oriental Weavers (OW) is one of the most recognized brands in the machine woven rug and carpet

industry today. Established in 1980 by Mr. Mohamed Farid Khamis, a leading Egyptian entrepreneur and

industrialist, the company has grown under his leadership to become the largest machine made rug and

carpet manufacturer in the world.

P roduction Textile Engineer supervisor

• Installing Carpet looms with foreigner technicians.

• Troubleshoot technical problems.

• Handle day-to-day production issues.

• Liaise closely with all departments on fulfilling delivery requirement.

• Lead, train and guide the production team.

• Perform maintenance such as cleaning and lubrication of carpet looms.

• Adjust and set up machinery for new pattern or products.

• Supervise, co-ordinate and schedule the activities of production workers.

• Resolve work problems to improve productivity and product quality.

Courses/Training:

Six Sigma Green Belt Training at Symbios Consulting (Egypt)

Lean Introduction Training at SPAC Lean Six Sigma Consulting (Turkey) 27/Feb.2012 to

29/Feb.2012

Global engineer development training at Kordsa Global Turkey 12/Sep. 2011 to 24/Oct. 2011

• Safety Training

• Tire cord production & fabric properties

• Twisting and weaving Nylon Fabric

• Twisting and Weaving Polyester Fabric

• Nylon dipping

• Dipping solution, customer relations, lab management, dip preparation

Tire cord production & fabric properties

Introduction to tires

Root causes analysis

Time Management Course

Problem Solving Tools Course

Behavior oriented work safety

English Courses

Special Skills

Computer Skills:

good working knowledge on Microsoft Office

3

Good working knowledge on Minitab

4

Internet user.

5

English typing and Arabic typing.

6

Languages:

English - v good spoken / write

2

Arabic - Mother Tongue

3

Personal Data:

Date of Birth: 14, April 1981

Place of Birth: Cairo, Egypt

Nationality : Egyptian

Marital Status: Single

Military Status: Completed

Religion: Muslim

Reference:

Finished upon request

Thanks For the Time spent In Reading My C.V

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