CURRICULUM VITAE
PRABHAKAR .K.A E-
mail: acgfu0@r.postjobfree.com
acgfu0@r.postjobfree.com
12th main, Raghavendra block
Srinagar
Bnagalore-50
Mobile No: +91-968*******
CAREER OBJECTIVE:
To succeed in an environment of growth and excellence and earn a job which
provides me job satisfaction and self development and help me achieve
personal as well as organizational goals.
PROFESSIONAL EXPERIENCE:
9 years of experience in (Electronics manufacturing Industry &
OEM) SMT Process &Maintenance field
Certified IPC-A-610E Application specialist
SIXSIGMA Green belt certified
Lean manufacturing Knowledge
PERSONAL SKILLS:
. Flexibility
. Honesty
. Learning ability
. Sincerity
. Good Leadership
STRENGTHS:
. Excellent communication and interpersonal skills.
. Proactive at work and quality conscious.
. Ability to learn new things at a pace.
. Process improvement skill.
. Strong knowledge about Lean six-sigma methodology
PROFESSIONAL EXPERIENCE:
PRESENT COMPANY : CONTINENTAL AUTOMOTIVE
COMPONENTS (I) PVT LTD
Bommasandra Industrial area, Hosur road, Bangalore-99
DURATION : March-2011 to till Date
DESIGNATION : Sr Engineer SMT & THT
Process Engineering
Company profile : Automotive products
manufacturing Industry,
Various Products are Instrument Clusters, MDPS, BCM, Immobilizers, BFC &
ECU, etc & Our Main customers are Ford, Hyundai, Tata, Volkswagen,
Mahindra, Maruthi Suzuki, TVS, Daimler, Nissan & Mando,
JOB RESPONSIBILITIES:
* Responsible for the SMT & THT manufacturing process and Selective
soldering Process
* Programming & Line set up for new products in SMT & THT
* Solder paste printing programming and Defects Trouble shootings
* Solder paste Inspection machine programming and Trouble shootings
* Pick & Place machine programming & cycle time optimization to meet
takt time
* PCBA Inspection machine (AOI ) Programming and Trouble shootings
* Selective soldering machine programming,Troubleshooting & Maintenance
* Knowledge on Selective soldering Pallets/fixture & Tool design
* THT AOI Programming and trouble shootings (Saki AOI)
* Depaneling /Routing machine programming
* Responsible for Selective Soldering First pass Yield, & SMT Line DPU
Rate
* Optimizing the cycle times for various machines as per takt time to
meet customer requirement
* Machine setup or Line setup and line balancing
* Knowledge about solder paste,Viscosity and its concerns
* Knowledge about MSDS .Baking of SMD etc...
* To implement effective corrective actions on the non conformities.
* Implement & improve systems by actively participating in CFT (cross
functional team)
* Kaizen processes development & implementation
* Providing equipment /process training for new and existing employees
and sub-ordinates
* Profile set up for New Products & regular products. (For Reflow,
Selective Soldering Process )
* Experience in Control plan, Process Failure mode effect analysis
(PFMEA)
* Creating Work instructions /(SOP) & Process setup sheets for SMT & THT
* Knowledge of IPC-A-610-E
* Knowledge about Lean manufacturing
* Knowledge of ISO-9001,ISO-14001 & TS-16949
* Knowledge of Six sigma,CP/CPK, SPC, Control charts, 8D & 7QC Tools
WORK EXPERIENCE - II:
Name of company : NOKIA INDIA PVT LTD.
Sipcot
Industrial area, NH4, Sriperambadur, Chennai
Duration : September 2007 to February
2011
Designation : SMT Maintenance Lead
Technician
JOB RESPONSIBILITIES:
* Responsible for SMT Production line Setup and New process
Implementation
* Ensuring the Equipments setup and FA through process buy off
* Programming of Pick & Place machine (Fuji NXT) with Fuji Flexa
software and optimize the program to achieve the least cycle time
* Monitoring the Line performance & taking the CAPA for the issues which
contributing for down time.
* Supporting for the Break down Maintenance to achieve 100% efficiency
with least Downtime for all the SMT Equipments and resolving pending
issues in the line
* Preventive Maintenance for all SMT Machines
* Monitoring placement issues in AOI and AQT & taking the necessary
actions to sustain the AOI PPM
* NXT Head & Fuji Feeder servicing
* Reflow profile settings and Paste viscosity measuring
* Taking Corrective actions for reflow defects
* LCD Placement machine programming & maintenance (ACF)
* Knowledge about ACF Peel off test, load cell test and Profile
* Responsible for on job training and evaluating the operators on the
equipments
* Knowledge about OEE, Six sigma & Lean manufacturing
* Participating in Kaizen & Nokia-7 Projects to improve the SMT process
and M/c efficiency
* Preparation of Machine down time Reports on shift basis and
maintaining the machine down time history
WORK EXPERIENCE - III:
Name of company : SOLECTRON CENTUM ELECTRONICS PVT
LTD
KHB
industrial area, Yelahanka New town, Bangalore
Company profile : PCB Assembly Sub-contract for
Several Companies
Manufacturing of Automotive cards (Visteon), Tele communication cards
(JLCC,
OYNX), Tejas Network cards & ABB Power cards
Designation : SMT PROCESS
TECHNICIAN
Duration : July 2006 to August 2007
Job Profile:
* Supporting for SMT Process issues in the existed production lines
* Handling of the process setup for new products from the front line to
back end
* Solder paste printing,SMT Placement and reflow process handling
* Post Reflow defects solving
* SPC Tracking on Daily basis for Printer
* Wave soldering and PTH /THT process handling
* Solder paste Height and Quality Checking using Cyber optics machine
* NPI & Pilot run take care
* Initial Profile setup for Reflow & Wave soldering machine during NPI &
regular products
* Work instructions creating for all the SMT & THT stages
* Process auditing and documents controlling
* Responsible for production yield and productivity improvement
* BGA,CSP & QFP rework ( SRT Summit-1100 BGA Rework machine operation,
* Preventive maintenance check list preparations & Process documents
maintaining in SMT and THT lines
* PCBA Inspection and Knowledge about IPC A-610-D
* Knowledge about manual soldering
WORK EXPERIENCE - IV:
Name of company : CIRCUITRONICS.
NS Palya, JP Nagar
3RD Phase, Bangalore
Company profile : PCB Manufacturing & Assembly
Designation : TECHNICIAN.
Duration : June 2005 to July 2006.
Job Profile:
* Supporting for PCB Fabrication process
* Knowledge about Pcb etching and Inspection
* Knowledge about Electro plating and solder mask coating
* PCB Final inspection
* Manual components insertion and manual soldering
TRAININGS AND CERTIFICATIONS
* Fuji NXT
* Dek and MPM Solder paste printing machines
* PLC & Pneumatics
* Ersa,Rehm and BTU Reflow machine
* AOI (Agilent-Auto online inspection),Viscom AOI & SAKI AOI (THT)
* SRT BGA Rework and Finetech machines
* Miyachi LCD Placement machine
* Ohashi LCD Placement machine maintenance & advanced training in Tokyo,
Japan
* SIXSIGMA, Lean manufacturing & Kanban
* Siemens Pick & place Siplace Pro desk Programming in NTTF,Bangalore
* Ersa Eco selective,Versaflow,and Seho-power selective programming,process & Maintenance
* Certified IPC-A-610E Application specialist from IPC India
QUALIFICATION:
Level-1 : Btech (Electronics & Telecommunication egg)
Year of passing : Jan-2012
Name of Institution : JRN Rajasthan University (Evening College Degree)
Location : Chennai.
Level-2 : Diploma in Electronic &
communication egg
Year of passing : May 2005
Name of Institution : MES Polytechnic
Location : Madhugiri, Tumkur (Dist), Karnataka
Level-3 : SSC
Year of passing : April 1998
Name of Institution : ZPP High school
Location : Cholasamudram, Hindupur (Mandal), Anantapur (Dist), (AP)
Computer Knowledge:
Operating System : Windows 95/98/2000, Windows XP
Microsoft Office Tools : Expert in MS Office (MS Word,
MS Excel. Power point)
Quality tools : Minitab & QI Macros
PERSONAL DATA:
Father's Name : K.P. Anjinappa
Date of Birth : 14-02-1982
Nationality : Indian
Marital Status : Married
Passport No : H4981160
Permanent Address : #152/2,
S/o K.P.Anjinappa
Kaggallu (Village)
Hindupur (Mandal)
Anantapur (District)
Andhra Pradesh
Languages Known : English, Hindi, Kannada, Telugu and
Tamil
DECLARATION:
I do hereby declare that all the above statements are correct to the best
of my knowledge.
Place : Bangalore
Thanking you
Date : (Prabhakar.K
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