Engineer Quality
Resume:
DAVID SPOSITE Page
DAVID SPOSITE
************@*****.***
EXPERIENCE:
MSXI (Faurecia)
Aug 2012 - Jun 2014
Tool Room Supervisor / Injection Mold Process Floor Engineer
* Directly supervised and coordinated the activities of the tool room.
* Prioritized work within the tool room and maintaining tooling standards.
* Maintained tooling preventive maintenance program.
* Enforced safety rules daily.
* Ordered parts for injection molds utilizing the SAP system.
* Communicated with production on timing for mold repairs.
* Monitored and analyzed molding process performance for continuous improvement.
* Assisted in establishing process control limits and standard work instructions.
* Optimized injection molding process.
* Communicated IMM issues with maintenance.
* Troubleshooted and corrected injection molding processing issues.
* Experienced with hot runner and Valve gated molds.
* Experienced with Engle and UBE IMM.
* Experienced with Engle robots.
* Utilized RJG system.
GTA (Ford Motor Company)
Aug 2007 - June 2008
Complete Seat D&R Engineer
* Developed product timelines and communication of tasks and milestones to all applicable assignees and departments. Followed-up activities through completion.
* Provided progress reports to management on all assigned programs.
* Communicated the impact of changes during launch phase.
* Coordinated / Order prototype parts to support initial program builds by utilizing the Ford GPIRS system.
* Implement timely and successful changes with attention to program impact utilizing the Ford WERS data base.
* Support program launch support activities.
* Assembled prototype seats.
Aero-Tech (E&E MFG)
April 2006 - April 2007
Program Engineer
* Coordination of all launch activities for assigned jobs from job award through final PSO.
* Coordination of launch related activities with the sales and engineering force to insure all required information (matrices, timelines, etc.) was accurate and communicated to the customers.
* Developed product timelines and communication of tasks and milestones to all applicable assignees and departments. Followed-up activities through completion.
* Provided progress reports to management and customers on all assigned programs.
* Communicated the impact of changes during launch phase. Coordinated related activities to implement timely and successful changes with attention to program impact.
* Coordinated activities on early program "special means" and prototype parts to support initial program builds.
* Provided on-site support for program launch problems and assist customers with related issues at E&E and at their facilities.
* Implemented corrective actions as required with vendors and internal departments.
* Coordinated program launch support activities as they relate to packaging, part handling and outside services.
Quality Metalcraft
July 2005 - Feb 2006
Program Manager
* Source jobs with purchasing, and coordinate product, quality, and timing with customer.
* Review/approve control plans and gage concepts.
* Follow tool build and quality of parts.
* Communicate potential build issues weekly with customer at open issues meeting.
* Maintain prototype quality documents and build issues.
* Maintain cost tracking tools to assess high margin attainment for all programs.
* Utilized AIAG standards and APQP methodology.
* Managed prototype construction from quote process through delivery.
* Responsible for quality and on-time delivery.
* Tracked Budget.
* Weekly status reports week customer and Management.
AZ Automotive
December 2003 - July 2005
Prototype Manager / Buyer
* Manage all aspects of the prototype department.
* Responsible for achieving all QOS metrics and developing corrective actions for prototype issues that do not meet QOS metrics.
* Lead prototype role for common prototype processes across CBU’s.
* Review quotes, establish cost with sales, and distribute finalized numbers.
* Source jobs with purchasing, and coordinate product, quality, and timing with suppliers.
* Coordinate timing with customers. (DDL- GPIRS, GMSUPPLYPOWER (PPPS)
* Review/approve control plans and gage concepts.
* Follow tool build and quality of parts at prototype source.
* Communicate potential build issues with Business Unit team.
* Maintain prototype quality documents and build issues.
* Maintain cost tracking tools to assess high margin attainment for all programs.
AEC Manchester
August 2002 - November 2003
Quality Engineer
* Found and verified the root cause on quality issues for Ford, Budd, Visteon, Automotive Lighting and Honda using the 8-D, 5-P & HTR methods.
* Developed and implemented corrective actions.
* Participated on team that created and submitted PPAP and PSO submissions.
* Developed control plans and FMEAs.
* Worked with outside suppliers on quality issues.
* Developed detailed work instructions.
* Participated in teams that implemented lean manufacturing (i.e., single rate flow).
* Developed and implemented Poke Yoke systems (i.e., vision systems, automated fixtures).
Advanced Temporary Service
February 2001 - August 2002
General Labor
* Assembly line Leader.
* General labor jobs (i.e., assembly, production, warehouse work).
Tenneco Automotive
February 1995 - November 2000
Product Engineer / Lead Designer
* Designed and packaged full exhaust systems for European Ford Transit van (i.e., mufflers, tailpipes, flanges, brackets, catalysts, heat shields).
* Released assembly prints to customers.
* Coordinated prototype and fixture builds.
* Developed and tested components and full assemblies. (i.e. CFD, cold & hot vib, sound FEA ect…).
* Utilized AIAG standards and APQP methodology in an team environments to establish FMEAs and DVP&Rs.
* Worked directly with the customer to help resolve NVH, durability & design issues.
* Worked directly with the outside prototype and manufacturing suppliers to coordinate design changes and purchased parts for major builds and development.
TDM & Pioneer Engineering
1981 - 1995
Senior Designer, Designer, Detailer & Sheet Metal Model Maker
* Sheet-metal fabrication leader.
* Experience reading a scale and blueprints, running machines, using power tools, press brake and shear.
* Product design leader in body, chassis, IP and interior (i.e. door trim).
* Details of employers and positions held, available upon request.
EDUCATION:
* CATIA Foundations for Automotive Design
* Teamcenter Engineering
* PDGS CAD, Vo-Tec Mechanical Drafting, H.L Bosca Design Course, Exhaust System
* Acoustics
* Working Knowledge of Microsoft Excel, Project, Word, Lotus 1-2-3, Word Pro and Approach
* Ford World Engineering Release System (WERS)
* Fundamentals of Program Management, 8-D Problem Solving
* Visual Manufacturing aid
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