ALLEN TED HAMMER
*** ***** ***** ****, **********, SC 29615
864-***-**** ( ****************@***.***
DIRECTOR / MANAGER
Quality Systems ( Continuous Improvement ( Operations Management
Industrial engineer with more than 30 years' experience contributing to the
profitability of OEM automotive companies and Tier 1 suppliers. Strong
analytical skills and proven ability to reduce costs and improve quality
through continuous refinement of products and procedures. Motivational
leader, adept at aligning team efforts with enterprise goals. Committed to
providing outstanding service to internal and external customers.
Continuous Improvement ( Relationship Management ( Change Agent
Organizational Systems Development ( Team Development/Dynamics
Risk Management ( Quality Systems ( Lean Manufacturing
PROFESSIONAL EXPERIENCE
redi-Group NA LLC, Greenville, South Carolina 2010-2014
Supports BMW, VW, MBUSA and the German supply base with Quality Systems,
Quality Solutions and Quality Staff support.
Technical Director
Developed business and technical strategy for all projects at customer
locations from the inception to completion. Instituted company structure in
Plant Operations as well as drove excellence in daily plant operations,
Created and maintained value added business relationships to grow the redi-
Group company by 600% in 3.5 years. Mentored management team in areas of
Plant Operations, Engineering projects, Business planning, and HR.
GreytreePartners, Greenville, South Carolina ( 2008-2010
Sr. Quality Systems Consultant
Created paradigm shift in reduction of internal repair costs and warranty
costs to Customer Manufacturing facility with respect to product
multination and certain audible concerns. Developed an automated system to
drive issues back to the source of problem. Trained manufacturing
associates develop root cause analysis and irreversible corrective actions
at the source. Reduced certain audible noise issues by 85% in four months.
Added sustainability to the projects with the introduction of Layered Audit
system.
ALLEN TED HAMMER ( Page 2 ( ****************@***.***
PROGRESSIVE MOULDED PRODUCTS LTD., Toronto, Ontario, Canada ( 2004-2007
Manufacturers of injection-molded parts and assemblies for the automotive
industry. International
clientele and annual sales of $600M.
Corporate Director of Quality Management
Oversaw cradle-to-grave quality in manufacturing processes and products.
Ensured quality of program launches. Identified and analyzed opportunities
for improvements and designed and implemented effective solutions.
Maintained positive customer relations. Updated senior management team on
quality systems. Supervised directly and indirectly a team of 16 managers.
Financial Highlights
. Delivered cost savings of $150K per month, per plant by eliminating need
for external quality inspections.
. Cut costs by $130K per month, per plant by eliminating need for internal
quality inspections.
. Multiplied savings by institutionalizing methodology across company.
Operational Highlights
. Reduced customer complaints 65% and repeat issues 85% through design and
implementation of new quality systems of standard work and quality
audits at new launch facilities.
. Decreased customer visits 40% through enhanced relationship management
and customer education.
. Improved customer satisfaction and increased revenues by providing
quality managers with continuous training.
. Eliminated lost productivity and improved material turns by training
plant quality managers to support suppliers through continuous
improvement.
. Enhanced performance and efficiency throughout corporation by
introducing cross-functional training in process and quality
improvements and first time quality initiatives.
PRODUCTIVITY IMPROVEMENT CENTER, Madison Heights, Michigan ( 2002-2004
Quality solutions provider serving clients throughout North America.
Consultant
Facilitated projects delivering productivity and quality improvements at
client locations. Assessed training requirements at client locations,
provided appropriate workshops for clients, and evaluated client progress.
Developed content for and delivered presentations on OEM requirements.
Trained quality engineers and oversaw their trainer certification. Managed
3 supervisors.
Highlights
. Produced company's highest revenues United States, Mexico and Canada.
. Opened Mexico to company and delivered inaugural workshops in that
market.
. Turned 100% of clients into repeat customers through effective
relationship management.
. Improved company's services by fostering a collaborative approach to
workshop development and spearheading design of interactive content.
ALLEN TED HAMMER ( Page 3 ( ****************@***.***
.
GENERAL MOTORS, Pontiac, Michigan ( 1980-2002
Automaker and original equipment manufacturer for the automotive industry.
International clientele and more than $200B in annual revenues.
Senior Supplier Quality/Development Engineer
Oversaw quality, cost reduction, and delivery at more than 100 suppliers to
GM's Powertrain Division. Completed supplier assessments for critical
suppliers. Qualified and approved all Automotive Industry Action Group
Production Parts Approval Processes. Directed special tooling audits in GM-
owned tooling built by suppliers. Facilitated customer problem resolution
for suppliers. Served as sole representative for quality and delivery on
Creativity Bid List team.
. Delivered cost avoidances of $5K per minute by achieving 0 Powertrain
assembly shutdowns due to supplier issues.
. Generated return of $2.5M in 3 months with special tooling audits.
. Achieved rate of 0 delays in product launches due to supplier issues and
0 late supplier engineering change deliverables.
. Eliminated supplier warranty issues.
. Attained 100% on-time PPAP deliverables.
CAREER NOTE: Professional history also includes positions at GM-Delphi
Interior and Lighting, GM-Inland-Fisher-Guide, and the Delco Remy Division
of GM.
EDUCATION
Master of Science in Engineering Science (In progress)
Rensselaer Polytechnic Institute, Troy, New York
Bachelor of Science in Industrial Engineering
Northeastern University, Boston, Massachusetts
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