Ken Warchalowsky
**** *********** ***, *********, ** 30517
912-***-**** acfe1i@r.postjobfree.com
Skills
PLC (Mitsubishi, Allen Bradley) Capital Project Management
Design Software (Solidworks, AutoCAD) SQL (Working knowledge)
System testing/Troubleshooting Quantitative analysis/modeling – Excel
Denso Robot Certification based
Cognex/Keyence Vision System Team Management
Experience
October 2012 – Present
Toyota Industries, Pendergrass, GA and Nagoya, Japan
Production Engineer
Selected as one of the three engineers to manage the $350m startup venture of the largest Toyota
Industries compressor parts manufacturing facility in the world (340 personnel)
Scheduled and implemented machinery installation for over 170 CNC machines and directed the
tryout and production periods for the months following commissioning
Oversaw the production and process improvement of parts manufacturing including quality and
improvement of output efficiency, 40% at start of production to greater than 90% within 3 months
Led the acquisition of all production support equipment where my responsibilities included
negotiation and definition of specification met between vendors and Toyota
Implemented process improvements that resulted in the savings of over $500k from previous
phase installations, decreased defect percentages by as much as 3%, and eliminated over 200
hours of production downtime
Presented design review plans in Japan headquarters for installation of production equipment to
the company president and discussed phase implementation to meet production demands for
Western markets
September 2002 – August 2008
US Navy
Nuclear Power Engineer - USS Harry S Truman (Aircraft carrier)
Selected for Naval Nuclear Propulsion Program, Navy’s most selective academic program
Trained in reactor physics, fluid systems, component design, instrumentation, and RadCon
Deployed to the Persian Gulf on two combat missions
Work Center Supervisor (’07-’08)
Supervised 23 nuclear/mechanical technicians and awarded the Naval Achievement Medal for
exemplary performance
Scheduled and implemented all reactor machinery maintenance operations while directly
reporting to the Reactor Propulsion Officer (Chief Engineer)
Coordinated operations across multiple departments to maintain ship’s flight capability
Engine Room Supervisor (’05-’08)
Watch supervisor for seven personnel involved with the routine and emergency operation of the
propulsion, service, and support systems
Trained over 60 nuclear operators for qualification of the seven plant positions
Education
BS in Mechanical Engineering ‘12 (GPA: 3.24)
Georgia Institute of Technology
Projects
Joint research project with the PhD candidates of the Architecture Department to determine the
feasibility of incorporating an electric vehicle with an eco-friendly home modification
Presented research results for site selection and the extent of retrofit to meet budget constraints to
Ford and corporate sponsors
Developed and incorporated the first tutorial for 3-D printing systems for class use under the
National Science Foundation