Engineer Mechanical

Shubham Sharma

Proficient Mechanical Engineer specialized in Advanced Hybrid Electric powertrains and their control

strategies using hardware in loop (HiL). Skills include:

• System modeling and analysis in Matlab/Simulink • Model-Based system design •

Component modeling and testing

• Hardware in the Loop (HiL) simulation • embedded control systems

EDUCATION QUALIFICATION

Master of Science: Mechanical Engineering, Arizona State University, Tempe AZ; GPA: 3.24/4.00

Est. July 2014

Bachelors in Mechanical Engineering: University Institute of Technology – RGPV, Bhopal, India; GPA:

3.8/4.00 May 2012

PROFESSIONAL EXPERIENCE

Team Lead and Powertrain Engineer, Torque Trends Inc.

Mar 2014 – Present

Converting Miata MX5 into an Electric Vehicle (collaborated with Arizona State University); Responsible to

manage schedule, budget and resources among team. Other responsibilities include:

• Design, development and integration of powertrain; Component modeling in Matlab/Simulink and system

Integration.

• Component 3D Modeling and Packaging Optimization; Design analysis on ANSYS; Battery cooling system

designing.

Graduate Research Assistant, College of Technology and Innovation, Arizona State University

Aug 2013 – Present

• Developing Model based designs, performing hardware-software integration and HiL; conducting test experiments

• Performing Vehicle Hardware in loop for ECMS; Developing Distributed-VHiL using DNP3 protocol for remote testing.

Graduate Intern, Dept. of Research & Development, TAFE Motors and Tractors Ltd, India May 2013 – Aug 2013

Performed inspection and service, interacted with suppliers, prepared spec sheet and layouts using Pro-E for 5660 industrial model.

• Loader Dozer Analysis: Modeled assembly parts in Pro-E, developed engineering designs of Loader arm; Performed analysis on

supporting arm, and stress generation between FW and G1 assembly. Validated results using MBD and FEA on ANSYS.

• Engaging Dog: Performed fatigue analysis of splined torsion shaft, calculated fatigue stress concentration at gear root.

PROJECT WORK

Graduate Project: HiL simulations of fuel cell Hybrid Architecture using drive cycle recognition: Developing Drive Cycle

Recognition rule based control strategy; stabilizing power request of Fuel Cell and will observe the dynamicity by performing HiL. Will

analysis the dynamic behavior of Fuel Cell and hydrogen consumption over simulation and Hardware in the Loop.

HiL for Equivalent Consumption Minimization strategy in Hybrid Electric Vehicle: Performing Vehicle hardware in the loop

simulation for ECMS strategy in series-parallel hybrid architecture. Implementing SCADA using DNP3 communication protocol.

LS3 6.2L V8 Engine Design & Modeling Project: Optimized the LS3 6.2L V8 Engine by recalculating the specifications. Using

Solidworks prepared models of crankshaft, cylinder-piston assembly and other engine parts. Using ANSYS performed load, impact,

thermal, vibrational and test for natural frequency of the crank shaft, performed motion study of the shaft.

Undergraduate Major Project: Compressed air production using Vehicle Suspension System (VSS): Utilizing a rear suspension of

a motor bike (Bajaj Pulsar), designed a system to produce compressed air onboard working as a suspension. Prototype we developed

was successful in producing 48 Psi maximum pressures.

PROFESSIONAL ORGANIZATION

Mechanical Team Leader, EcoCAR 3, Arizona State University Fall 2013

Performed outreach to local Industries, performed system modeling, developed power distribution and energy management strategies

and performed WTW-GHG emission using GREET model.

Chairperson, SAE, University Institute of Technology, Bhopal India April 2011–March 2012

Team Captain, SAE BAJA – Developed 3D models on Pro-Engineers & Solid works, and performed FEA on ANSYS with load,

impact, vibrational & thermal tests, and performed DFMEA

ACHIEVEMENTS/CERTIFICATION

• Chancellor award – University Institute of Technology - RGPV by the Governor of State Aug 2011

• ASME-Student Design Competition – 3rd Position all India National level at IIT Kharagpur Feb 2011

• Pro-E (CRISP): Certified CAD/CAM training course on Pro-E (Pro Engineer) Feb 2011 –

April 2011

TECHNICAL SKILLS

Designing: Solid Works, Pro Engineers (Pro-E), Auto CAD; Analysis: ANSYS, Altair’s MBD (Multi Body Dynamics); Statistical

Analysis (DOE): JMP, Design Expert; Computational: MATLAB, Simulink, Lab-view; Development: Eclipse, Net Beans;

Others: C++, Java, Visual Studious, Adobe Photoshop, MS Office

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