Arturo Gomez Ayala
**** ****** *****( El Centro, CA 92243
760-***-**** ( **************@*****.***
Operations Management Professional
A Recognized Expert in Engineering, Project Facilitation and Leadership
Manufacturing Executive with over 20 year of progressive, successful
operations leadership. Significant strength in global multi-site plant
operations, engineering management and continuous improvement. Adept at
collaborating with various industries including plastic injection,
automotive, aluminum die cast and electronics components. Demonstrated
ability in establishing and executing Lean initiatives. Expert in
optimizing productivity and savings. Proven leader and change agent eager
to contribute to a dynamic and innovative company that strives to optimize
bottom-line performance and encourages professional growth.
CORE COMPETENCIES
Profit & Loss ( Financial Analysis ( Customer Service & Satisfaction (
Inventory Control
Process Improvement ( Strategic Planning & Development ( Balanced Scorecard
( Time Management
Empowerment ( Accountability ( Cost Control ( Project Planning &
Implementation ( Organization
Lean Six Sigma ( MS Office ( Windows OS ( Communication ( Bilingual in
English & Spanish
EXPERIENCES AND ACHIEVEMENTS
BLUEWATER THERMAL SOLUTIONS, Greenville, SC 2013 - Present
Multi-state network of commercial heat treatment and brazing plants that
serves over 2,000 customers
Senior Consultant & Director of Continuous Improvements (CI)
Achievements:
Lead the Lean Six Sigma Enterprise initiative within the company; develop
and implement Bluewater's Continuous Improvement Program for Lean Six Sigma
and Theory of Constraints. Rollout and train senior management team in the
CI Program, perform Rapid Plant Assessment on all other plants and develop
improvement projects. Work directly with the President-CEO and
stakeholders to create a Long Term Lean-Six Sigma Road Map to generate more
than $1M in savings per year during the next three years while reducing the
cost of poor quality (COPQ) and improve EBITDA.
t Completed Quick-Win Project in three months that generated $600K in
annual savings
t In progress the review of two Automation Projects that will save $1.2M
and elicit a payback of 1.8 years and 52% ROI
AUTOLITE -UCI FRAM GROUP, Lake Forest IL 2012 - 2013
Leading supplier of spark plugs in North America
Vice President of Manufacturing and Operations
Focused on three high-volume factories that manufacture Autolite
sparkplugs, including traditional models, iridium plugs and platinum
models, as well as wire sets. Directly supervised a team of professional
staff that included three Plant Managers, one Supply Chain Director, one
Continuous Improvements Director and one Quality Director. Achieved all
company financial goals and stayed well within the EBIDTA Plan budget.
Achievements:
t Improved Quality OE/OES Customers PPS's performance to a Six Sigma
Levels
t Instituted a Lean-Six Sigma Yellow Belt training program for all
employees
DYSON-KISSNER-MORAN GROUP (DKM), New York, NY 2001 - 2012
Privately-owned international holding company
Vice President of Operations 2008-2012
Oversaw operations for Burner Systems International (BSI), a leading global
OEM supplier of components, assemblies and system solutions for the gas
appliance industry. Worked in the Chattanooga, TN offices. Headed high-
volume manufacturing for six international plants and $125M in sales
spanning Mexico, UK, France, US and Turkey. Ensured overall budget
compliance and employing of strategies to reduce waste and accelerate
output. Analyzed, built, coordinated and launched Turkish operations to
expand European and Asian revenue streams.
Achievements:
t Consolidated two Mexican DKM facilities to accumulate $2.7M in annual
savings
t Restructured European operations to improve the communication with
North American plants
t Implemented and executed a global Lean Six Sigma Road Map; in three
years all Global operations work was achieved under the same
philosophy of continuous improvement
Vice President of Global Manufacturing/General Manager of Mexico Operations
2001-2008
Responsive for Wabash Technologies' operations, a leader in vehicle
electronics that provides OEM sensors, actuators and assemblies to leading
original equipment vehicle, engine and power equipment manufacturers.
Orchestrated turnaround and management of three high-volume plants in
Mexico, US and Slovakia. Worked from offices in Huntington, IN.
Achievements:
t Increased on-time delivery from 80% to 100%
t Improved inventory turns from three to 12
t Won Baja State Quality Award for designing and presenting Quality
Model
t Reduced COPQ (Cost of Poor Quality) to minimum levels and brought PPMs
to Six Sigma levels
HAYES-LEMMERZ INTERNATIONAL, La Miranda, CA 1998 - 2001
World's largest producer of automotive and commercial highway steel and
aluminum wheels
Plant Manager
Applied dynamic leadership capabilities toward directing operations for an
innovative and technologically advanced plant. Produced goods to serve a
diversified customer base. Sold to every major original equipment
manufacturer.
Achievements:
t Led the company to produce more than $130M per year in sales revenue
t Championed Lean and Six Sigma efforts to save more than $7.5M during a
two year time span
t Presented with Chrysler Quality Award for two consecutive years
WESTLOCK/NATIONAL LOCK, Los Angeles CA 1997 - 1998
Privately held business offering security, safety and style through
provision of quality door locks
Plant Manager
Directed, monitored and evaluated plant operations for a facility
responsible for production of door locks. Supervised a staff of 400 total
members. Achieved streamlined production of 17,000 doorknob sets daily.
Achievements:
t Accomplished annual sales of $39M
t Efficiently restructured manufacturing process from Push to Pull
system within six months
ROBERTSHAW CONTROLS CO., SIEBE PLC, Windsor, UK 1994 - 1997
Producer of wall thermostats, regulators, water heater valves and humidity
controls
Manufacturing Engineering Manager/Strategic Unity Business Manager
Managed manufacturing efforts of over 4,000 gas valves and 6,000
thermostats daily. Supervised a staff of 385 employees.
Achievements:
t Coordinated monthly Kaizen events
t Implemented one-piece flow throughout all manufacturing processes
t Merged operations for Robertshaw in Mexico to generate more than $1.8M
in annual savings
WEISER LOCK, a MASCO Company, Tucson, AZ and Mexico 1986 - 1994
Maintenance & Operations Manager/ Senior Manufacturing Engineer
EDUCATION
Master of Business Administration, DeVry University, 2006
Certification, Lean Six Sigma Black Belt, Ejecutivos en Consultar a y
Capacitaci n, 2003
Master of Corporation Finances, El Centro de Ense anza T cnica y Superior,
1997
Post-Graduate Certification, Industrial Administration, El Centro de
Ense anza T cnica y Superior, 1991 Bachelor of Science, Industrial
Engineering, Instituto Tecnol gico de Mexicali, 1987