Joseph Alu
www.linkedin.com/pub/joseph-alu/19/588/974
Objective:
Looking for a full-time Mechanical Engineering role or Project Management
position in a company where I can apply my extensive & diversified
experience.
Professional Skills and Accomplishments:
. Responsible from concept to completion for various Engineering
projects.
. Invented a Phase Shifter for Sperry Inc, & the Diabetic Pen's Hat
Mechanism for BD.
. Completed on time, critical milestone projects (Growth Frame, Mini-
Cell & Wide Band).
. Assisted in problem solving department's hardware and software.
. Performed the Technical Writing for the computer ergonomics industrial
standards.
. Created the Design & Drafting Standards & Schematic Diagram Standards
Ref. Guide Manual.
. Was part of a team that created the security system for the tallest
building in NJ
CAD Skills and Accomplishments:
. Using various software created 2D & 3D models.
. Managed files thru Pro/E's Wildfire, Intralink, Windchill PDM link &
Solidworks PDM link.
. Designing schematics & taught Schema & Pro/E's Diagram & Cable
software.
. Designed Electro Mechanical & Electronic RF Packaging equipment for
various power splitters, attenuators, phase shifters and RF filters
for military and commercial applications.
. Constructed from concept Mechanical, Sheet Metal, Molding, Schematic /
Wiring Diagrams, Cabling, PC Board drawings, Electronic Membranes,
Control Panel Graphics, Flow Charts, and Family Trees for various
medical electronic packaging devices such as; Electro Surgery,
Gastroenterology, Gynecology, Laparoscopic, Orthopedic, and general
surgery medical fields
. Responsible from concept for various multi-layer PC Boards, Hybrids,
Schematics & Wiring Diagrams, related Mechanical & Cable Harness
(digital, power and RF) detail & assembly drawings, along with
electronic packaging equipment for creating MRI's, CATSCAN's and
Imager's for the Medical Industry. Also created various Illustrations
of various products.
. Created (Architectural Group) various layout and inventory drawings
for domestic stores.
. Created various light fixtures, fire alarm & security systems.
. Designed the EPAC 500 hydrogen fuel cell module 2D drawings and 3D
models.
. According to company standards, applied both +/- tolerances & GD & T.
Management / Supervision Accomplishments:
Project Management Experience
Lorch Electronics : Managed from concept to finished product a three
man proto-type team, that included electronic packaging and
sheetmetal. Developed a new concept called Multi-Layer PCB and trained
on how to wire them, esp. for Sperry Rand. The unit had to be water
and air proof, and made of aluminum, with only 3 to 4 wires that would
be soldered. This (by hand) new all multi-level circuitry was the
first of its kind for the company. Sperry Phase Shifter became one of
the main products.
IE: Supervised a diversified group of 30 dept. employees on various
electro-mechanical government projects, while running a repro-dept.
Resolved personnel problems and was instrumental in resolving
harassment issues in the company.
BEI: Attended meetings with the VP and sketch out the customers
(medical / surgery) product concepts, and with a firm understanding,
head the project team with both Mechanical and Electrical Engineers to
work together and complete the project 1 wk before its due date. This
would also include a small group of production workers. Team work,
cost, time to market & safety were the focus.
Lucent: Managed a 5 member mobile design core team, to interface with
various associates. This was to keep everyone on the same page at all
times and resolve issues. This was also extended with the use of a
system camera to our new office in Japan. This was in addition to my
main CAD position which was promoted to CAD Mgr. In addition, was
part of the Cost Reduction Team that kept the cost of the entire Mini-
Cell below 10K then later 8K. In addition to all the above, I assisted
the other teams, which consisted each of a minimum of 10 people.
LSI: Instrumental in trouble shooting why a hot selling fixture was
failing (lens was cracking). Redesigned the product in Solidworks
after determining the cause
. Standardized, self-directed and reorganized the CAD Documentation
Department
. Headed & Self-directed team (Design Core and Delta) to interface with
various key project associates, production & engineering.
. Actively represented the Sys Interconnection & Schematic Design Team
thru out the company.
. While traveling 35%, inspected, problem solved & saved cost on (at
vendors & in house) all PC boards.
Work History
Project Management & Mechanical Engineering Independent Consulting
1995 - Present
Zumtobel Lighting Garfield, NJ
. Using Cero-Pro/E Wildfire 5 & Pro/Sheet metal, corrected / redesigned
(electronic packaging) various combination and styles of the hybrid T5
& T8 lighting fixtures, and among other products.
. Used Windchill & Mapics (AS400) to interface with the files.
AME Corporation Towaco, NJ
. Using Solidworks 2010, created & revised rubber impression food molds.
Avionic Instruments Avenel, NJ
. Directly assist Engineering Department Mgr in interfacing with all
employees.
. Using Solidworks & various versions of ACAD, Mechanical, Desktop &
Inventor, maintained all 2D and 3D related drawings (documentation
control)
. Responsible for electronic packaging & design of the Light Dimmer &
GCU projects.
Schindler Elevators Randolph, NJ
. Using both Pro/E 2001 & Wildfire 3, created new tarp layout for
machine room installation.
. Managed files thru both Pro/E's Intralink & PDMlink.
BD Franklin Lakes, NJ
. Researched & invented from concept the new plastic hat mechanism
series for the SPN project.
. Using Solidworks 2007 created various R & D drawings, parts, details
and mechanical pkg'g assemblies.
. Researched various insulin pen projects within the Diabetes R & D
medical lab.
LSI Stony Point, NY
. Created various ACAD & Solidworks fixture & electronic packaging
drawings.
. Researched & created from concept the new Lens Clip & Accessory
Cartridge.
. Assisted production workers in assembling new track lighting products.
American Standard Piscataway, NJ
. Using Pro E Wildfire 2 & ACAD 2007 created various plastic & chinaware
2D & 3D drawings & models.
. Standardized and self-directed the Documentation Control Department
. Scanned, converted & edited various drawing PDF files.
. Processed ECR's & ECN's thru PDM Link.
. Supported the Graphics and various other departments, while creating
"How To" instructions/manuals.
Nead Electric Carlstadt, NJ
. Started up the CAD Department and controlled related documentation for
both NJ & NY projects.
. Using ACAD 2002 created various Fire Alarm & Security System drawings.
H-Power Belleville, NJ
. Using ACAD & Pro/E, designed and created the EPAC 500 hydrogen module,
rack fuel cell.
TDI Inc Hackettstown, NJ
. Using Pro/E 200i2 (part, assembly, sheet metal, RF electronic
packaging) & ACAD Mechanical 2000, designed and created various
standard and rack power supply modules.
Computerized Elevators Corp. Moonache, NJ
. Created various Electro-Mechanical and illustration drawings of
elevator controllers and other related products on ACAD v.14 while
maintaining, standardizing and reorganizing the New CAD &
Documentation Department.
PRC Laser Corp Landing, NJ
. Created and modified on Pro/E v. 2000i, casting and drawing files for
metal cutting lasers.
Toys "R" Us Corporation Paramus, NJ
. With the Architectural Group, redesigned the floor layouts to include
the circular walk path.
. Redesigned the store display and inventory on ACAD.
Lucent Technologies-PRC Mount Olive, NJ
. Self-directed work team for both Design Core Department and Delta
Team, to interface with various key project associates.
. Designed and developed schematic diagrams (SD & SDM's) by utilizing
Mentor Graphics, Schema & Pro/E's Diagram & Cable, Basic Design and
Production software.
. Individually completed on time, critical milestone projects (Growth
Frame, Mini-Cell & Wide Band).
. Actively represented the PRC facility, Systems Interconnection and
Schematic Design Process Team, in which I helped tutor & create the
Schematic Diagram Standards Guide Manual.
KDI / Triangle Whippany, NJ
. Designed (MCAD) various Electro-Mechanical and Electronic RF Packaging
equipment drawings for various power splitters, attenuators, and RF
filters for military and commercial applications.
BEI Medical Systems Hackensack, NJ
1990 - 1995
Medical Packaging CAD Designer
. Single handedly started up CAD / Documentation Department, and created
department standards.
. Expedited / purchased parts for projects, and maintained workstations.
. As a medical designer, constructed (ACAD & Orcad) from concept
Mechanical, Sheet Metal, Molding, Schematic / Wiring Diagrams,
Cabling, PC Board drawings, Electronic Membranes, Control Panel
Graphics, Flow Charts, and Family Trees for various medical electronic
packaging devices such as; Electro Surgery, Gastroenterology,
Gynecology, Laparoscopic, Orthopedic, and general surgery medical
fields.
. Studied directly under a Gastroenterologist / OGBY MD Specialist.
Matrix Instruments (Bayer), Orangeburg, NY
1983 - 1990
Electro-Mechanical / Medical CAD Designer;
. While learning Futurnet, Pads, Autocad & Gerber software, was
responsible from concept (electronic packaging equipment) for various
PCB's, Schematics, Wiring Diagrams, and their related Mechanical &
Cable (digital, power and RF) drawings for Medical Imaging products.
. Problem solving department's computers and their related software.
. Created the companies first Design & Drafting Standards Reference
Manual.
. Acquired an in-depth knowledge of the state of the art computer
ergonomics industrial standards, and participated in the National
Ergonomics Standards for America.
Lorch Electronics Englewood, NJ
1979 - 1982
PCB & Electronic Packaging Designer
. Managed from concept to finished product a (3) three man proto-type
team, that included electronic packaging and sheetmetal. I also came
up with a new concept called Multi-Layer PCB and trained on how to
wire them, esp. for Sperry Rand. The unit had to be water and air
proof, and made of aluminum, with only 3 to 4 wires that would be
soldered. This (by hand) new all multi level circuitry was the first
of its kind for the company. Sperry Phase Shifter became one of the
main products.
. Responsible from concept for various Multi Layer PC Boards, Hybrids,
Schematics & Wiring Diagrams, Cable Harness Assemblies, and both
Mechanical detail and assembly drawings, for various RF / Microwave
electronics, such as power splitters, attenuators & phase shifters.
. Founded and designed from concept, (for Sperry Inc) the Sperry Phase
Shifter.
. Lead a three man Proto-type team (start to finish) for various
products.
. Created a ceramic hybrid for 35 years in space.
Training - Support & Applications Engineering Work History:
JFA Consultants Wallington, NJ
1995 - 2000
PC / CAD Training & Service Consultant
. Custom made computer systems while providing training & support to
clients (hardware/software)
. Training on a Bridgeport CNC lathe & new department start-up's.
Professional Services Group Hackensack, NJ
1995 - 1997
Administrator, Training Coordinator & Computer Specialist
. Managed & maintained the facility computer systems with the Department
of Labor's Administrator.
. Incorporated and supported the training of both Positive Mental
Attitude and computer classes
. Networked, matched & recruited personal with employers.
Pompton Lakes Adult School Pompton Lakes, NJ
1976 - 1993
Drafting Instructor, Introduction & Advanced
. Worked in accordance with the Board of Education's local and state
guide lines.
. Taught various walks of life, the art of Electro-Mechanical Drafting,
and the work environment.
. Encouraged students to complete the drawings (orthographic, isometric
& 1, 2, 3, point perspective) and related assignments within the set
milestones. Some basic architecture was introduced.
. Encouraged students with history, up-to-date technical knowledge,
textbook and field trips.
. Simulated a realistic atmosphere and working conditions while
screening selected students (Bell Telephone employees) for their
possible future environment.
. Administered a Certificate of Completion to those who passed.
Bergen Community College Paramus, NJ
1985 - 1989
CAD Department Start-Up / Support and Drafting Instructor (AutoCad);
. Worked in accordance with the Board of Education's local and state
guide lines.
. Taught / tutored various walks of life, while they developed an
understanding in Electro-Mechanical drafting and AutoCad software.
These students pursued their degree / certification within the
Drafting & Design and Engineering programs.
. Responsible for $75,000.00 dollars of various hardware and software
equipment.
. Due to an increase in enrollment, the course was successively
expanded.
Education:
Bergen Community College, Paramus, NJ - AAS Degree in Design & Drafting
Plaza Trade School, Paramus, NJ - Certified Electro-Mechanical Drafting
Bergen Community College, Paramus, NJ - Certified Cero-Pro / Engineer
Wildfire 5
PTC University (Pro/Engineer Wildfire v.2 & PDM Link online training)
Solidworks Basic Training
Small Business Management
PC Trouble Shoot and Repair
Organizations:
Bergen Community College Alumni, Paramus, NJ
Sons of American Legion, Post #170, Rochelle Park, NJ
Knights of Columbus, Ramapo Valley Council #5846, Oakland, NJ
Ridgewood Orpheus Men's Chorus
Fields of Strength & Expertise:
. Commercial & Military-Avionic Electronic / RF & Electronic Packaging
. Medical - Imaging & Invasive Surgery
. Telecommunications
. Vertical Transportation
. Household Chinaware & Whirlpool Plumbing
. Architecture
. Fuel Cell Design
. Department Start-Ups
Diversified Skills:
. Medical Inventor
. Engineering Supervisor
. CAD Instructor / Trainer
. CAD Design Engineer
. Electronic Packaging CAD Designer
. Schematic & PCB Designer
. Technical Writer
. Purchasing & Expediting Agent
. Customer Service/ Support
. Retail Sales
. Data Entry
Software:
. Solidworks
. 2010
. Solidworks
PDM Link
. AutoCad
2011
. ACAD
Mechanical
2009
. ACAD
Inventor
2011
. ACAD Mech
Desktop
2009
. Windows XP
Professiona
l
. Pro/E
Diagram &
Cable
. Unix
. Cero Pro/Engineer Wildfire 5
. IBM PC & MS DOS
. Pro/PDM Link
. AT&T Schema Schematic Capture
. MS Office
. MS Publisher
. Pro/ Intralink / Windchill
. FutureNet Schematic Designer
. AS400 Data Mgr. System
. Mentor Graphics
. Gerber Scientific PCB Designer