Manufacturing Manager

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GUSTAVE G. DYLLA

***** ******* **. • Tomball, TX 77375 • 281-***-**** ************@*****.***

GENERAL MANAGER/ Sr. VICE PRESIDENT OF OPERATIONS

Specialty: Operations Management

Cost Reductions Product Development Manufacturing Management

Process Optimization Business Operations Revenue Generation

Hands on Operations Executive with over 25 years of process manufacturing experience. I have successfully completed two

manufacturing startups. I am a senior operating executive with a P&L responsibility for two custom rubber and urethane

manufacturing facilities. I reengineered sales and maximized profitability in one company from sales of 2.2 million to 4.7

million within a two year period. Full accountability for all strategic and business planning, production control, recipe

formulation, mixing, molding, scheduling, engineering, materials management, purchasing, inventory control, and accounting.

• Reversed $180,000 loss to a $240,000 gain in 3 months in 4.7 million company

• Engineered process of urethane sheave liner for Otis Elevator Co.

• Increased urethane production process in hanger door rollers by 300% through engineering and lean

manufacturing processes.

• Owner and developer of unique proprietary neoprene formulation for roller guides for Otis Elevator

Executive Profile

• Established Quality Control Program to maintain company’s 95% quality and on time delivery rating for all products

manufactured.

• Restructured cost structuring of Product Lines through in depth cost analysis of manufacturing processes and cycle

times.

• Developed Custom Urethane and Rubber Formulations and Processes for Otis Elevator that outperformed our

competitors and industry standards.

• Setup and implemented two ERP Manufacturing and Accounting Software Systems.

• Trouble shooter for all manufacturing processes improving margins and the bottom line

• Reduced cycle costs in established $1,200,000 product line by 39%, through lean mfg.

• Key Skills: Exceptional strong written and verbal communication skills. Highly personable and capable of working

with other CEOs, family controlled businesses, and corporate boards. Proficient in meeting tight deadlines and

customer’s requirements. Hands on executive, capable of effectively managing all levels of budgets.

Career Overview

Precision Urethane & Machine Inc., Hempstead, TX 2013 – 2014

Operations Manager

Accountable to develop a company infrastructure to sustain company growth through department analysis in estimating, job

costing, cycle time analysis, QC, manufacturing processing, and production efficiency. Team of 5 directs reporting in a company

of 60 employees.

Dylla Manufacturing Co. Inc., NJ

Manufacturing/Operations Consultant 2010 2013

Director of Operations/GM 2003 2010

I established a start up venture in a custom polyurethane manufacturing company through planning, staffing and budgeting to

full scale operations. Streamlined operating infrastructure, replaced non performing staff, and introduced automation and

performance improvement initiatives throughout the manufacturing organization

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Rubber & Silicone Products Co., Inc., Fairfield, NJ 1982 – 2003

GM/President

My role was a senior operating executive with a P&L responsibility for a custom rubber and urethane manufacturing facility.

http://www.linkedin.com/pub/gustave dylla/20/a82/428

COMPUTER SKILLS

Visual Manufacturing and Accounting, Shoptech Manufacturing and Accounting, Mas 90, Excel, Access, Word, Outlook,

PowerPoint, UNIX, Windows XP Professional, Windows Vista Professional, Windows 7, Henning Visual Estitrack Software, Real

World Accounting and Manufacturing, Crystal Reports

EDUCATION AND TRAINING

Drew University, Madison, NJ

Seton Hall University, South Orange, NJ

Degree courses in Biology/Chemistry

Cifas Medical School 1 1/2 years

PROFESSIONAL AFFILIATIONS

PMA Polyurethane Manufacturer's Association

New Jersey Business and Industry Association

CERTIFICATIONS

BASIC RUBBER COMPOUNDING AND PROCESSING

LOW PRESSURE BOILER LICENSE

LANGUAGES

English and Basic Spanish

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