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Quality Assurance Manager

Location:
Cairo, Cairo Governorate, Egypt
Posted:
April 26, 2014

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Resume:

Ayman M.Abdel Aal

Resume REV.** October ****

** ***** ***** ***** **. Cellular Phone +201*********

Backose – Alexandria E-mail :acdvga@r.postjobfree.com

Arab Republic Of Egypt

Objectives

Seeking a position that matches my ambitious, leading & motivated personality, not only to gain work experience, interpersonal skills &

practical expertise related to my qualifications & work experience, but also to help in achieving a transparent major goals & to be an active

participant afterwards, Specially in the fields such as Management Support, QA/QC sector,

Personal Information

Full Name Ayman Mohamed Ahmed Abdel Aal

Marital status Married

Nationality Egyptian

Date Of Birth January 29th, 1973

Military service completed

Passport No. A08761426

Academic Attainment

Commerce Education B.SC in Accountant From Faculty of commerce, Alexandria University, A.R.E.

Post Graduate Ongoing Master degree in Quality Management from the Arab Academy for Science & Technology and

maritime (AASTM).

Technical Qualification

OHSAS 18001:2007 Auditor/Lead Auditor - Certificate No. 13/4137

(Lloyd’s Register Quality Assurance) according to requirements of The International Register Of Certified Auditors (IRCA)

Project Risk Management

attended course held by Dr. Medhat Selim, PMP.CPM,CCT

ISO 14001 2004 EMS Auditor/ Lead Auditor Certificate No. 11/2421

(Lloyd’s Register Quality Assurance) according to requirements of The International Register Of Certified Auditors (IRCA)

CSWIP 3.2.2 Senior Welding Inspector level 3 – Certificate No. 38637

th

According to the requirements of DOCUMENT No. CSWIP-WI-6-92 8 edition January 2008 (Requirements for the Certification of Visual

Welding Inspectors, Welding Inspectors and Senior Welding Inspectors)

OHSAS 18001 Internal Auditor - Certificate No. 08/2459

(Lloyd’s Register Quality Assurance) according to requirements of The International Register Of Certified Auditors (IRCA)

ISO 9001:2000 QMS Auditor/ Lead Auditor – Certificate No. 24426

(Moody International) according to requirements of The International Register Of Certified Auditors (IRCA)

CSWIP 3.1 Welding Inspector – Certificate No. 22683

According to the requirements of DOCUMENT No. CSWIP-WI-6-92 (Requirements for the Certification of Visual Welding Inspectors,

Welding Inspectors and Senior Welding Inspectors)

NDT Level II – (RT- UT- MT-PT)

According to the requirements of ASNT Recommended Practice No. SNT-TC-1A, ANSI/ASNT-CP-189 & PMS Written Practices

QMS Internal Auditor

(Lloyd’s Register Quality Assurance) according to requirements of The International Register Of Certified Auditors (IRCA)

Companies approvals

AL-KHAFJI JOINT OPERATIONS (KJO) - (KUWAIT GULF OIL COMPANY & ARAMCO GULF OPERATIONS)

Approved Deputy QA/QC Manager

Training Courses

OHSAS 18001:2007 Auditor/Lead Auditor

Attendance course by Lloyd’s Register Quality Assurance

Project Risk Management

In-house training course & attended course held by Dr. Medhat Selim, PMP.CPM,CCT

ISO 14001 2004 EMS Auditor/ Lead Auditor

Attendance course by Lloyd’s Register Quality Assurance

Contemporary Management

Attendance course in the Arab Academy for Science & Technology

Quality Assurance Concepts and Systems

Attendance course in the Arab Academy for Science & Technology

Statistics for management decision

Attendance course in the Arab Academy for Science & Technology

Competing in Global Environment

Attendance course in the Arab Academy for Science & Technology

Business Process Re-Engineering

Attendance course in the Arab Academy for Science & Technology

Management Information system

Attendance course in the Arab Academy for Science & Technology

Statistical Quality Control

Attendance course in the Arab Academy for Science & Technology

Ayman Abdel Aal –Resume REV.17 Date: October 2013 Page 1 of 6

Quality Management

Attendance course in the Arab Academy for Science & Technology

Group Dynamics

Attendance course in the Arab Academy for Science & Technology

Customer Relationship Management

Attendance course in the Arab Academy for Science & Technology

Research Methodology

Attendance course in the Arab Academy for Science & Technology

Performance Measurement and improvement

Attendance in house training course by Lloyd’s Register Quality Assurance

Problem solving Tools and Techniques

Attendance in house training course by Lloyd’s Register Quality Assurance

Techniques for Measuring Customer Satisfaction

Attendance in house training course by Lloyd’s Register Quality Assurance

Six Sigma Green Belt

Attendance course by Integral Management &Quality Solutions

CSWIP 3.2 Senior Welding Inspector Course

Attendance preparation course, TWI, Cambridge, U.K. tutor

OHSAS 18001: 2007 Appreciation and Interpretation

Attendance in house training course by Lloyd’s Register Quality Assurance

OHSAS 18001 Internal Auditor and foundation

Attendance in house training course by Lloyd’s Register Quality Assurance

QMS Lead Auditor 9001: 2000

Attendance course in Moody International

CSWIP 3.1 Welding Inspector Preparation Course

Attendance preparation course, TWI, Cambridge, U.K. tutor

QMS Internal Auditor 9001 : 2000

Attendance course in Lloyd’s Register Quality Assurance

Technical report writing

Attendance course in the Arab Academy for Science & Technology

Effective Time Management

Attendance course in the Arab Academy for Science & Technology

Tendering and contracting

Attendance course in the Arab Academy for Science & Technology

Effective Self Management

Attendance course in the Arab Academy for Science & Technology

Reporting

Attendance course in Alexandria Petroleum Maintenance Co. (PETROMAINT)

E-learning

Attendance course in the Arab Academy for Science & Technology

Languages

Arabic Mother Tongue

English Fluent

Computer

Basic Computer Skills

Microsoft windows (Win 95 - Win 98 -Win 2000 -Win Millennium -Win XP)

Microsoft office (Word-Power Point-Excel)

Web Searching and Browsing

Career Summery

15 years of continuous experience in fabrication, installation, maintenance and demolishing of onshore/offshore oil and gas plants. Worked as

site quality supervisor in the following Offshore activities, laying of submarine rigid pipelines (flow lines – water injection lines -trunk lines),

risers and spool pieces, Installation of drilling and production platforms (jacket-decks-boat landing –barge pumbers) and closing top side

facilities, maintenance of existing platforms and demolishing of deteriorated (pipelines/piping) and replacement. Held position of QA

Manager(Onshore) and site quality manager (offshore); responsible completely about implementation of the quality requirements regarding all

project execution phases through tight and effective application of project quality procedure. Worked as PMT quality coordinator, the

responsibilities were about project quality assurance including preparation of all quality documents in addition of supervision on the pre-

fabrication yard. This duties includes but not limited to preparation of Project quality plan – Project ITP – Welding procedure and NDT

procedures …etc, Welding /Welder qualification and NDT procedures qualification. Evaluation and supervision on

vendors/subcontractors/suppliers of all activities regarding quality and inspection.

Responsibilities

During the employment; number quality positions was held, these positions varies in role and duties . Here listed below the main

responsibilities of these positions:

Verification of conformity and effectiveness of quality management system through holding internal audits and external audits on

sub-contractors

How to prepare for, carry out, report on, and follow up an audit.

The means to asses and improve an organization's quality system.

The presentation of data and information gained during an audit.

The requirements of an organization on the preparation required prior to second or third party audits.

Develop / improve Existing ISO 9001quality management system.

Ayman Abdel Aal –Resume REV.17 Date: October 2013 Page 2 of 6

Define the philosophy and principles of auditing as applied to quality auditing.

Understand the principles, and how they are practiced in different industry sectors.

Describe the requirements in planning and preparing for an effective ISO 9001 quality system audit.

Understand the requirements in performing and reporting an ISO 9001 quality system audit and effectively following up and closing

out an audit

Preparation of PROJECT QUALITY DOUCUMENTS in accordance with company specs that fulfills requirements of applicable

codes/standards & Client's specification, Such as: Project Quality Plan – Inspection and Test Plan – NDT Scope – Welding

Procedure – Approved Welder List – NDT Procedures -Approved NDT Personnel - Equipments calibration list...etc.

Issuing bid requisitions for purchasing NDT consumables/suppliers and welding consumables.

Check the Quality aspects of the procurement requisitions and relevant orders affecting quality, Issue a calibration equipment list for

each project.

All duties of welding inspector (Prior-during-after) welding, review and control all welding parameters as per approved WPS,

welding consumables, heat treatment, qualified welders, calibrated machines …etc .

Welding performance and welding procedure qualification in accordance with the applicable specification, in addition; selection of

the most suitable welding process or the project, welding electrodes, current, shielding gases..Etc, and furnishing of the proposed

welding procedure which will be qualified later on.

Interpret all NDT, PWHT, Hydrostatic/Pneumatic test results, and evaluate if further evaluation is required.

Inspection (Physical inspection) of various material, with different product shapes (i.e., plates – pipes-flanges-bolts-valves) and

conformity with MTC and FAT certificates.

Dimensional verification against AFC drawings, and ensure that that the latest revision of project documentation and drawings are

being employed.

Reviewing of Project Drawings and Preparation of Site Technical Query and concessions if required.

Ensure that that the latest revision of project documentation and drawings are being employed,and all the documentation/drawings

are approved for construction (AFC)

NDT procedure writing with conformance to the applicable code and specifications, and the qualification each NDT procedure.

Performance of NDT, result interpretation, evaluation and report furnishing .All products configurations such as TKY connections,

butt joints, forging and casting.

Deal with most calibrators NDT equipments and good knowledge of in-house calibration .

Health, Safety & Environment (HSE)

Identification of hazards, risk assessment, risk control and environmental aspects.

Risk Assessment principal and approach and how to be used as a strategic business tool.

Increase the benefits of implementing an OH&S and environmental management systems

Improve and protect the current and future performance of organization

Full awareness of permit to work system, risk assessment, holding tool box meetings …

Safety precautions during radiographic testing and radiation survey on offshore platforms and marine vessels & during radioactive

sources transportation, Disposal of exhausted chemicals

Partnership and leading of safety auditing teams

Implementation of the safety procedures/documents/data sheets related to inspection work (i.e. application of the requirements of

the MSDS for PT, MT, developer and fixer …etc)

Employment history

Employer Position Date

QA Manager From May 2001 to Date

Petroleum Marine Services, Egypt

PMT Quality coordinator

Offshore Contractor

Site Quality Manager

Pipeline, Platforms & offshore facilities

Welding Inspector

QC inspector

NDT coordinator

Petrojet

Petroleum Project and Technical NDT Inspector February 1999 to April 2001

Consultation Co.

Location: "General Marine Department

Maadia yard onshore and on board of

Petroject's Barges

Major Projects

Project Client Position

Deputy QA/QC

AL-KHAFJI JOINT OPERATIONS (KJO) - (KUWAIT GULF OIL KJO

Manager

COMPANY & ARAMCO GULF OPERATIONS)

TAO Field development

North Sainai petroleum Co. Site Quality

NOSPCO Manger

Installation of tri-pod (Three leg), and well head module, decks, laying of 22"

(Offshore)

pipeline between offshore P/F and onshore gas facility .

Site Quality

SAQQARA field development

British Petroleum (BP) Manger

Laying of 16" flow line and umbilical cable, installation of new platform (four

(Offshore)

legs jacket-cellar –main and heli deck), pipeline related facilities

Ayman Abdel Aal –Resume REV.17 Date: October 2013 Page 3 of 6

Suez oil processing Co. PMT Quality

Offloading Terminal Maintenance (16’’ Ballast water sea line

(SOPC) Manager,Riser, Spool Pieces and Top side Facilities)

Laying of 16" ballast water pipeline between the shore at SOPC plant in Suez

and the Loading/offloading platform, pipeline facilities i.e. spools, risers, top

side facilities between the loading arm and the submarine pipeline .

Western Desert operating petroleum PMT Quality

Abu Qir P-1 Platform Repair Work–Mediterranean Sea

(WEPCO) Manager

Fabrication of two boat landing, riser, deck extension and submerged pumps

caissons

6" & 8" Pipelines from AMER-5 production platform to shore

point at RAS GHAREB – Red Sea

General petroleum Co. Site Quality

Demolishing of two existing 8" pipelines since they are heavily corroded and

(GPC) Manager

laying of two new pipelines, and installing new spools, risers and top side

(Offshore)

facilities.

SEMMAN field development - Mediterranean Sea

Belayim Petroleum Co. Site Quality

Installation of jacket, deck, boat landing and 18" pipeline between new

PETROBEL Manager

SEMMAN and existing Darfeel Platform

(Offshore)

TEMSAH Field development- Mediterranean Sea

Belayim Petroleum Co. Site Quality

24" submarine pipeline between TEMSAH NW-2 Platform and Gas PLEM &

PETROBEL Manager

10",4", 3" Submarine pipelines laying between TEMSAH-4 and TEMSAH

(Offshore)

North West Platforms- Mediterranean Sea

Site Quality

BALTIM field development- Mediterranean Sea

Belayim Petroleum Co. Manager

Installation of BALTIM NORTH Decks & laying of 18",4" Piggy Pack Pipeline

PETROBEL (Offshore)

Between BALTIM-NORTH & BALTIM-EAST Platforms.

EL AMAL (A) platform upgrading –Red Sea

Al Amal Petroleum Co. Welding Inspector

Boat landing Fabrication And Installation at El AMAL Field

AMAPETCO (Onshore)

Duba permanent berthing facilities fabrication

SAUDI ARAMCO NDT coordinator

Fabrication of installation facilities and necessary modification of material

(Onshore)

barge PMS-46 for the installation of Loading facility at DUBA bay -KSA

ROSETTA Phase II field development project- Mediterranean Sea

Rashid Petroleum Co. QC Inspector

20'' spools closing fabrication and installation for submarine pipeline between

RASHPETCO (Onshore)

P1 & P2 existing Platforms

F10 Platform repair work – Red Sea

Belayim Petroleum Co. QC Inspector

Fabrication and installation of Presses, Clamps and related facilities about

PETROBEL (Onshore)

80 tons of steel work to be installed on F-10 platform at Belayim field

HA'PY Platform Repair - Mediterranean Sea

Gulf Of Suez Petroleum QC Inspector

8" Wellhead Connection line fabrication and installation

GUPCO (Offshore)

PFA & RPP Platforms Upgrading- Mediterranean Sea

Belayim Petroleum Co. QC Inspector

Deck Extension, Flare installing & hook-up Piping Installation

PETROBEL (Offshore)

6'' Riser Fabrication & installation on Balayim Marine North West

Belayim Petroleum Co. QC Inspector

-1 Platform (BMNW-1) – Red Sea

PETROBEL (Offshore)

Morgan Field Development– Red Sea

Gulf Of Suez Petroleum QC Inspector

18'' Riser & spool piece fabrication and installation at Morgan – 55 Platform &

GUPCO (Offshore)

18'' Riser fabrication and installation at Morgan – 8 Platform

Belayim Petroleum Co. QC Inspector

8 inch Belayim

PETROBEL (Offshore)

Ayman Abdel Aal –Resume REV.17 Date: October 2013 Page 4 of 6

Fabrication and installation of 8'' New spool piece between ESMA-2 X- Gulf Of Suez Petroleum QC Inspector

tree and ESMA-2 pipeline GUPCO (Offshore)

Belayim Petroleum Co. QC Inspector

8Anshoga TNW-2 2-6-2005

PETROBEL (Offshore)

DARFEEL 36" P/L. LAYING FROM SHORE TO DARFEEL P/F. Belayim Petroleum Co. NDT Inspector

(52 KM. LENGTH). PETROBEL (Offshore)

DARFEEL PLATFORM (JACKET&DECK INSTALLATION Belayim Petroleum Co. NDT Inspector

PETROBEL (Offshore)

ROSETTA 24" P/L. LAYING FROM SHORE TO ROSETTA P/F. P-1 RASHPETCO. NDT Inspector

(55 KM. LENGTH). (Offshore)

RASHPETCO. NDT Inspector

ROSETTA 24" SUB-SEA SPOOL PIECE TIE-IN

(Offshore)

HA'PY 30",3" P/L's PIGGY-BACK LAYING FROM SHORE TO HA'PY P/F. Gulf Of Suez Petroleum NDT Inspector

AT BORT SAID (68 KM. LENGTH). GUPCO. (Offshore)

ROSETTA P-1 P/F. (DECK INSTALLATION).

RASHPETCO. NDT Inspector

(Offshore)

TEMSAH 32" P/L. AT BORT SAID CONCESSION (69 KM. LENGTH). Belayim Petroleum Co. NDT Inspector

PETROBEL. (Offshore)

WEST AKHEN 6" P/L. LAYING FROM WEST AKHEN P/F. TO TEMSAH Gulf Of Suez Petroleum NDT Inspector

P/F. IN BORT SAID (24 KM. LENGTH). GUPCO (Offshore)

WEST AKHEN 14",3" P/L's. LAYING FROM WEST AKHEN P/F. TO Gulf Of Suez Petroleum NDT Inspector

TEMSAH P/F. IN BORT SAID (24 KM. LENGTH). GUPCO (Offshore)

WEST AKHEN 14",6"&3" SPOOL PIECES TIE-IN Gulf Of Suez Petroleum NDT Inspector

GUPCO (Offshore)

WEST AKHEN P/F. (JACKET&DECK INSTALLATION) Gulf Of Suez Petroleum NDT Inspector

GUPCO (Offshore)

MORGAN 18" P/L. LAYING IN RED SEA (20 KM. LENGTH) Gulf Of Suez Petroleum NDT Inspector

GUPCO (Offshore)

EDFU 12" P/L. LAYING IN RED SEA (5 KM. LENGTH) Gulf Of Suez Petroleum NDT Inspector

GUPCO (Offshore)

EDFU P/F. (JACKET&DECK INSTALLATION). IN RED SEA Gulf Of Suez Petroleum NDT Inspector

GUPCO (Offshore)

EDFU 8" P/L. LAYING IN RED SEA (3.7 KM. LENGTH) Gulf Of Suez Petroleum NDT Inspector

GUPCO (Offshore)

ZEITCO 8" P/L. LAYING IN RED SEA (3.9 KM. LENGTH) ZEITCO NDT Inspector

(Offshore)

ZEITCO P/F. C. (JACKET&DECK INSTALLATION) ZEITCO NDT Inspector

(Offshore)

NOURAS A,B MONOPODES INSTALLATION Belayim Petroleum Co. NDT Inspector

PETROBEL. (Offshore)

Ayman Abdel Aal –Resume REV.17 Date: October 2013 Page 5 of 6

RPP. PLATFORM (JACKET&DECK INSTALLATION) Belayim Petroleum Co. NDT Inspector

PETROBEL. (Offshore)

PF-D PLATFORM (JACKET&DECK INSTALLATION) Belayim Petroleum Co. NDT Inspector

PETROBEL. (Offshore)

SIMIAN&SAPPHIRE DEV. 4" P/L's IN BURULLUS TECHNIP. NDT Inspector

(Offshore)

SIMIAN/SIENNA&SAPPHIRE DEV. (JACKET&DECK INSTALLATION) TECHNIP. NDT Inspector

(Offshore)

24" P/L. LAYING FROM TEMSAH-4 TO TEMSAH N.W. Belayim Petroleum Co. NDT Inspector

(5 KM. LENGTH) PETROBEL. (Offshore)

26" P/L. LAYING FROM NOURAS-A TO BARBONI P/F Belayim Petroleum Co. NDT Inspector

(19 KM. LENGTH) PETROBEL. (Offshore)

ROSETTA 20" P/L. PHASE-2 (9 KM. LENGTH) RASHPETCO NDT Inspector

(Offshore)

ROSETTA P/F. PHASE-2 (JACKET&DECK INSTALLATION) RASHPETCO NDT Inspector

(Offshore)

ROSETTA Platform Fabrication (Jacket, Piles, Decks And TSF) RASHPETCO NDT Inspector

(onshore)

TEMSAH Platform Fabrication (Jacket, Piles, Decks, Skids and TSF) Belayim Petroleum Co. NDT Inspector

PETROBEL. (onshore)

BALTIM Platform Fabrication (Jacket, Piles, Decks And TSF) Belayim Petroleum Co. NDT Inspector

PETROBEL. (onshore)

HA'PY Platform Fabrication (Jacket, Piles, Decks and TSF) Gulf Of Suez Petroleum NDT Inspector

GUPCO (onshore)

R EFERENCES

All References documents are available upon request

Ayman Abdel Aal –Resume REV.17 Date: October 2013 Page 6 of 6



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