Engineer Mechanical
Resume:
Stephen A. Dunn
Indianapolis, Indiana 46278
E-mail: *********@*****.***
PROFESSIONAL SUMMARY:
. Machine Design: automated assembly machines, functional test machines,
leak test machines
. Tool design: welding fixtures, setup time reduction fixtures for
injection molding machines, magnetic drivers for grinding machines, dies,
drill jigs, milling fixtures, gages, boring bars, assembly tools and
machine tooling components
. Product Design: I collaborated with product design engineers to assure
the manufacturability of new products through a Production Part Approval
Process (PPAP)
. I developed the layout of material handling equipment: performed layout
of conveyor systems between manufacturing cells, screw conveyors, drum
manipulators & overhead cranes
. Supervision of CAD operators to assure the release of production
drawings, interaction with outside venders to assure that process
machines, equipment and fabricated parts are made to the correct
specifications
. Extensive knowledge of manufacturing processes including, but not limited
to ferrous and non ferrous material; Material selection, specification and
selection of mechanical purchased items, generation of bill of materials
WORK EXPERIENCE:
Beckman Coulter Inc.; Indianapolis, IN. (2012 to 2014) - Primary CAD system
used: SolidWorks
Sr. Mechanical Engineer
. Design and development of centrifuges & other diagnostic/lab equipment
. I Performed modeling and drawing duties in addition to designing
solutions for specific design problems
. I generated detail drawings using GD&T to assure that all parts were
fabricated within acceptable limits
. I performed verification and validation testing of new products prior
to launch
. I built prototypes for functional & environmental testing
TABS Technologies, LLC; Zionsville, IN. (2011 to 2012) - Primary CAD
system used: Pro-Engineer
Sr. Design Engineer
. Design and development of turbochargers, turbocharger components &
related machinery
. I generated detail drawings using GD&T to assure that all parts were
fabricated within acceptable limits
. I used Mechanica to perform FEA calculations to identify the high
stress areas of turbine wheels
Aloysys Engineering Services; Indianapolis, IN. (2009 to 2011) - Primary
CAD system used: Mechanical Desktop
Design Engineering Consultant
. Design and development of manufacturing process equipment
Delta Faucet Company; Indianapolis, IN. (2008 to 2009) - Primary CAD
system used: Pro-Engineer
Product Engineer
. Design, develop and implement new and revised products to meet
customer needs
. Coordinate engineering notices and bills of material for new and/or
revised products
. I Performed modeling and drawing duties in addition to designing
solutions for specific design problems.
. Design FMEA: I was a core team member to prevent failures of bathroom
& kitchen faucets through the analysis of potential failure modes
. Work with internal design group and cross-functional team members to
approve new parts and assemblies through PPAP
. I coordinated certification and validation testing of new products
prior to launch
. I performed prototype sample builds for marketing samples and/or field
trials
Ball Systems, Inc.; Carmel, IN. (2000 to 2002) & (2005 to 2008) -
Primary CAD system used: Mechanical Desktop
Mechanical Design Engineer
. Design, development, automation and project management of test
machines from concept to installation
. I generated detail drawings using GD&T to assure that all parts were
fabricated within acceptable limits
. I led design and development of test machines for functional tests of
automotive electronic modules
. I developed test procedures for the qualification of machines
. I developed operational procedures for automated process equipment
Stephen Dunn
(continued)
Federal-Mogul Corp.; Logansport, IN. (2003 to 2005) - Primary CAD system
used: Mechanical Desktop
Manufacturing Process Engineer
. Design, development, automation of process machines and equipment from
concept to installation
. I generated detail drawings using GD&T to assure that all parts were
fabricated within acceptable limits
. I led the design and development of manufacturing process machines
used for assembly of automotive fuel systems and leak tests of
automotive fuel systems
. Process Flow documentation: I developed process flow diagrams for
manufacturing processes of automotive fuel systems
. Process FMEA & Design FMEA: I was a core team member to prevent
failures of automotive fuel systems through the analysis of potential
failure modes
Hurco Manufacturing Companies; Indianapolis, IN. (1999 to 2000) - Primary
CAD system used: AutoCad
Mechanical Engineer
. Design, development and project management of CNC machines and tools
. I generated detail drawings using GD&T to assure that all parts were
fabricated within acceptable limits
. I used Mechanical Desktop to perform FEA calculations to determine the
stability and durability of given structures under various loading
situations
Delphi Automotive; Kokomo, IN. (1998 to 1999) - Primary CAD system used:
Unigraphics
Mechanical Design Engineer
. Tool design for the development of hybrid automotive vehicle
applications
. I generated detail drawings using GD&T to assure that all parts were
fabricated within acceptable limits
Thomson Consumer Electronics; Indianapolis, IN. (1995 to 1998) - Primary
CAD system used: AutoCad
Mechanical Design Engineer
. Design, development and detailing of inline automatic test machines to
test printed circuit boards for TV\DSS products
Rexnord - Link - Belt Indianapolis, IN. (1990 to 1993) - Primary CAD system
used: AutoCad
Tool Designer
. Tool design and manufacturing support for the high volume production
of industrial bearings and chain
. I generated detail drawings using GD&T to assure that all parts were
fabricated within acceptable limits
. I designed setup time reduction fixtures for the production of
multiple types of bearings
Matrix Science Corporation; Montclair, CA. (1988 to 1990) - Primary CAD
system used: AutoCad
Product Engineer II
COMPETENCIES:
. I have a solid understanding of Six Sigma methodologies, DFSS, lean
manufacturing, continuous improvement
. I possess good project management skills and I am able to multi-task
across several projects simultaneously
. I possess excellent problem-solving skills, good interpersonal
communication skills, a strong work ethic and the ability to
understand and appreciate the contributions of all cross-functional
team members
TOOLS:
Mechanical Desktop SolidWorks Pro-Engineer
Inventor AutoCad Unigraphics
Mechanica-FEA Ansys-FEA
Microsoft Office Products
EDUCATION:
Indiana State University; Terre Haute, Indiana (1987)
B.S. in Mechanical Engineering Technology
Minor: Mechanical Design Drafting
West Los Angeles College; Los Angeles, California (1988)
Course: AutoCAD Design/Drafting
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