Engineer Quality
Resume:
Herbert P. Lundy
Harrison Township, MI 48045
*.*****@*****.***
OBJECTIVE
Highly experienced Senior Quality Engineer with extensive
Department of Defense, Aerospace and Automotive quality
background. Skilled in all aspects of Customer, Supplier and
internal quality requirements and requirements. Proficient in
supply chain management and problem solving or customer
satisfaction goals. APQP, PFMEA, SPC, MSA, Risk Assessment PRR
resolution specialist, Red X Strategist Ford 8D corrective actions
and QR resolutions are fields of specialization and excellence.
Department of Defense, United States Army, General Motors and Ford
APQP/ PPAP product launch and support. Compliant and able to
implement proven quality strategies using Taguchi, TQM, Six Sigma,
and specifications AS9100C, AWS100, TS16949,and QS140001.
Available for travel.
SUMMARY OF QUALIFICATIONS
NX3 (Unigraphics Cad /Cam Drawing), 06/2004; robotic /manual Weld
Analysis; level II Radiography. Molded Plastic processing /
Materials-(Interior and Seating based). Documentation verification,
technical writing, inventory / analysis, and line balance management.
Communication and on the job training specialist. Supplier Quality
Engineer and supply chain proficiency. Office 2013/Word/Excel/Power
Point
EXPERIENCE
Senior Quality Engineer
United Business Technologies, Troy, Michigan
02/2011 to 04/2014
Created Quality Documentation for reorganization of TARDEC/ Detroit
Arsenal as a civilian contractor. Created First Article Inspection
criteria, hosted customer acceptance presentations and performed final
inspections for armored survivability assemblies, kits, and spares
hardware prior to shipment to the US Army theater/ depot locations for
immediate deployment and use. Organized, validated, and inspected
hardware kits and welded structural components. Validated documentation
and crating procedures to eliminate shipment damage. Created procedures
and work flow documents presently in effect at the Detroit Arsenal.
Created Quality Assurance documentation and inspection procedures for
suppliers including internal product production and assembly
instructions. Provides assurance and test validation for process
corrosion treatments and painted components prior to shipment.
Initiated calibration program in accordance with U.S. Army orders and
procedures. Performed measurement analysis strategies which ensured all
orders met 100% quality requirements and zero customer complaints.
Initiated First article methods and submissions prior to full product
resulting in significant defect reductions. Performed source acceptance
and internal verifications as an additional validation step. Maintained
secrecy and confidentiality with all U.S. Army requirements and general
orders. Initiated an internal quality system in accordance with
TS-16949 and feature of AS9100C Aerospace certifications.
Sr. Quality Engineer/Problem Solver
Extreme Quality Engineering Inc., Macomb Township, MI
11/2006 to 01/2011
Major customers-General Motors, Ford, OSKOSH Military, IMG Military -
Senior quality engineer for a quality engineering company. Key focus
involved supplier to customer direct interface, problem solving,
documentation, and creative solutions for manufacturing prototype and
full production concerns. Industries of specialization include
Aerospace / Automotive / Military armor and welding /Medical / and
Electronics. Defect containment, product re-engineering and inspection.
Dimensional first article and PPAP attainment for new product launches.
Quality Engineer-contract
REUM Corp, Waukegan, IL
10/2006 to 04/2007
Major customers- Ford, GM, BMW, Mercedes. Quality Engineer contracted
to 2nd tier automotive plastics manufacturer for PPAP attainment
manufacturing the following materials, ABS, ABSPC, TPE. Initiated scrap
reduction program, championed error-proofing of manufacturing processes
at plant floor level, and assisted with attainment of PPAP approvals
from Tier I customer (Faurceia / BMW). Issued Quality alerts and
revised quality acceptance standards for plastic interior assemblies.
Team member responsibility for 8D corrective action notices, and
strategies to reduce PPM defects.
Quality Engineer
Kelly Automotive (JCI /MOTOMAN, W. Carrolton, Oh. / Wixom, MI
02/2006 to 04/2006
Initiated Robotic weld acceptance program for Toyota preproduction run
@ rate trials and collected pertinent data to facilitate move of full
production to Texas.
Quality Engineer
Lear Corp., Troy, MI
08/1998 to 11/2005
Major customers- GM, Ford - Customer Quality engineer Lear Corporation
sites in Flint, Rochester Hills, and Lansing Michigan plants. Problem
solving, Error-proofing, Red X strategies, Containment, PRRs and cost
recovery management. Managed material delivery and build sequence to
support customer requirements. Containment of defects, and inspection,
and rework and re-engineering. Championed APQP, PPAP, PFMEA, RPN
reduction, QS Audits, and failure analyses. Specialized focus on
seating, door panels, and interior finishes and molded parts. Supported
three customer facilities, GMSPO, and three Lear manufacturing
facilities. Ford Wayne plant support for interiors.
Quality Engineer
General Motors- V8 Engine Plant, Flint, MI
01/1995 to 08/1998
Major customer- General Motors v-8 engine plant - Business team Quality
engineer for production cylinder heads, rods, pistons, and precision
machining and castings of the Chevrolet V-8 engine. Supervised eight
UAW represented inspectors. Initiated scrap management program and
documented cost recovery in excess of $900K due to casting defects.
Quality Engineer facilitating APQP, PPAP, PFMEA, PRR training and team
auditor for QS9002 Registration readiness (1999). Member of General
Motors Casting Committee.
Procurement Quality Engineer
Sundstrand Aerospace, San Diego, CA
01/1981 to 12/1994
Major customers- Boeing, Air Bus, U.S .Government,all commercial
airlines - Procurement Quality Engineer-Reviewed Commercial and
Military orders for Boeing, Airbus, Embraer Air, SAAB, and several key
military programs for documentation, approved processes, and source
acceptance of finished products. MRB member for nonconforming parts and
processes. Initiated corrective, and pro-active actions with suppliers.
Key member of new program /product planning group. Source Inspector.
EDUCATION & TRAINING
Associates Arts -Business., course work to complete requirements, Mesa
College, San Diego, CA
completed over one year of required courses, Business Administration,
Flint Jr. College, MI
Bachelor of Science- Total Quality TQM, Quality Technical, Windsor
University, CA
Certificates, SPC Documentation Control, GD&T, Statistics, Sundstrand
Corporate Education, CA
CERTIFICATES & LICENSES
NX3-Unigraphics CAD, Kelly Automotive, Troy, MI
PLASAN N.A. heavy armor welding and composite Quality certification
(2010 -dual certification)
SPC Documentation/Control, Sundstrand Aerospace, Ca.
RED X, 5WHY, Six Sigma
GD&T, Sundstrand Aerospace, CA
Microsoft Office -Word/Excel/ Power Point -Macomb Community College
HONORS, AWARDS, PROFESSIONAL ORGANIZATIONS
People Make Quality Happen Award (PMQHA) from General Motors. Two
Million Dollars Cost Saving Team Member (2004) Desert Storm Support
Victory Team honored (1991) Sundstrand Aerospace. Various quality,
manufacturing, awards, and commendations throughout career. TARDEC
commendation and two golden coins awarded for the MRAP tactical program
support in Afghanistan (100% quality and delivery ahead of schedule
2012).
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