Paul A. Mallorey
*** ***** ***** **, ***** Creek, CA 92377
909-***-**** Cell
909-***-**** Work
acd1ba@r.postjobfree.com
SUMMARY
An experienced and well-rounded operations executive with both High and Low
Volume Production Experience and a diverse process, product, and materials
knowledge. A well respected Manufacturing Executive with a Mechanical
Engineering Degree and a solid development and chemistry background.
Visionary leader and team builder with a history of success. Goal oriented
and Results driven. Continual focus on safety and employee training. Well
versed in Six Sigma, TOC, TPS, Kaizen, and Lean manufacturing techniques.
Excellent communication and computer skills. Multi cultural and foreign
business experience.
EDUCATION
B.S. in Mechanical Engineering, Lawrence Technological University,
Southfield, Michigan
Transferred from the United States Air Force Academy, Colorado Springs, CO.
PROFESSIONAL EXPERIENCE
Burlingame Industries / Eagle Roofing Jul
2007 - present
Burlingame Industries partnered with Endur-All Technologies to produce a
new synthetic high tech polymer roofing product to replace Wood Shake
Roofing. As the key Manufacturing Executive, I was transferred to
Burlingame to head up this new division.
Director of Manufacturing
. Sole responsibility for design and sourcing of all Capital Equipment,
Tooling, and Secondary Assembly Equipment.
. Started new division from ground up.
. Trained all incoming personnel
. Trained all Sales personnel in new technology
. Worked with outside testing facilities to gain industry certification,
ICC-ES, ATI, and UL
. Day to day manufacturing and P&L responsibility
. Assist Concrete division with raw materials R&D, and Manufacturing
Engineering projects
. Corporate Project Manager for all Cool Roof Initiatives to meet
California Title 24 requirements
Endur-All Technologies, Inc. Jan. 2004 - 2007
Endur-All was a start-up company that developed a patented Urethane
formulation that upon molding is a suitable replacement for wood products.
In particular Endur-All developed CeDUR Shakes, replacement product for
existing natural wood shakes. Once developed and launched into
production, Endur-All sold the technology to Burlingame Industry's Eagle
Roofing Division.
Executive Vice President of Manufacturing
. Responsible for all aspects of Manufacturing, Engineering, and Technology
. Develop technology form prototype stage to high volume production
. Create all appropriate business systems to support long term growth plans
. Develop Vendor relationships and long term contracts
Hollinee GlassFibers L.L.C. Oct. 1997 - Dec 2003
Hollinee is a 100MM supplier of synthetic and fiberglass media for Air
Filtration and Composite reinforcements. Primary end markets include
industrial and residential filtration as well as Automotive and Consumer
reinforced plastics.
.
Director of Corporate Manufacturing Engineering / Principle
Jan 2003 - Dec 2003
. Responsibility for all Manufacturing Engineering projects across company
. Manage corporate and plant engineers.
. Develop annual capital plan.
. Develop cost reduction plans for all plants
Divisional Vice President of Glass Operations / Principle
Aug 2000 - Jan 2003
. Operations, Accounting, HR and Engineering responsibilities for 3 U.S.
and
1 U.K. based manufacturing facilities.
. Managed workforce of 120 salaried and 400 hourly employees
. Union (GMP) and Non-Union workforces
. Used TOC and Lean techniques to improve EBITDA earnings
. Oversaw turnaround of U.K .operations from 1.5MM loss to 1.5MM profit in
one year
. Reduced number of accidents by over 70% in two years
Managed double-digit growth year over year
Vice President and General Manager - Hollinee Nicofibers Division
Nov 1997 - Aug 2000
. Responsibility for Manufacturing, Sales, Engineering, Finance, and HR.
. Managed 35 salaried and 125 union employees
. Directed 5 person Sales team and grew business 8-10% year over year
. Lead cost reduction team which saved over 700,000 in two years
. Managed secondary satellite manufacturing plant.
The Becker Group/Chivas Products Ltd(Chivas acquired by Becker)
June1984 - July 1997
The Becker Group (now part of Johnson Controls) was a 1 billion dollar
producer of Interior Trim products for the Automotive Industry. Becker
acquired the Urethane division of Chivas Products in 1995. Chivas Urethane
was a door trim panel producer for the Automotive Industry.
Vice President of Manufacturing Technology
April 1995 - July 1996
. Directed technical and manufacturing aspects of new product launches at
14 U.S. plants. Managed Manufacturing Engineering Group and outside
vendors for new equipment. Implemented cost reductions.
. Oversaw R&D on new products and services. Consulted on new product
design for manufacturability.
Division Vice President and General Manager (Chivas Urethane Products)
March 1994-April 1995
. Total P&L and operations responsibility for this stand-alone $30 million
division consisting of 100 employees including HR, finance/accounting,
sales, manufacturing, quality, safety, and engineering. Primary
customer was Mitsubishi Motor Manufacturing of America.
. Managed weekly cost-reduction initiatives.
. Oversaw launch of 2 new programs and 2 new technologies.
. Key participant in due diligence process associated with the sale of
Chivas to The Becker Group.
Vice President of Engineering (Chivas Urethane Products)
June1992-March1994
. Built new facilities. Specified and procured all capital equipment.
Sourced all purchased components.
. Started up new factory with new people, new technologies and a new
customer. Quoted all new business.
. Developed Rigid Urethane EA foam programs. Responsible for tooling build
and budget.
Interfaced with Japanese manufacturer on all design aspects of new
products. Traveled to
Japan as needed
Technology Development Manager (Chivas Products Ltd.)
March 1990-June 1992
. Research and Development of all new technologies
. Responsible for development for Low Density Rigid Urethane Foam Composite
for interior applications.
. Quote all new programs
. Customer technical sales.
. Interfaced with Chrysler on design of entire Viper Interior.
Assistant Director / Director or Research (Chivas Research Ltd.)
June 1984-March 1990
Chivas Research was a contract engineering and development facility for the
Fisher Body division of General Motors for the development of interior and
exterior trim technologies.
. Responsible for development of all interior and exterior trim
technologies
. Technologies included: injection molding, urethane foam seating, RIM
encapsulated windows, dielectric bonding, RIM, integral skin foams,
compression molding, laminating, thermoforming, etc...
. P&L responsibility for contract engineering business.
Sheller Globe, Iowa City Feb
1983- June 1984
Urethane Lab Supervisor
. Responsible for developing new Urethane Foam formulations for improved
performance, quality, and productivity
. Products included: instrument panels, door panels, armrests, headrests,
integral skin bumper pads.
. Worked with rotocast vinyl skin production, thermoforming, and slush
molding.
.
Product Diversity
Processes - Injection Molding, Urethane Foam, Thermoplastics, Thermosets,
Composites, Glass melting and forming,
RIM, Machining, Metal working
Managerial Skills - Strategic Planning, Turnarounds, Startups, P&L, Cost
Reduction, Six Sigma, Lean, Best Practices
HOBBIES
Golf, Football, Baseball, Skiing