**** ***** ***** **., *******, TX *****
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Alexander Aynbinder
Offshore & Onshore Pipeline/Piping Engineering
Summary of Experience:
More than thirty-five years of engineering experience in the conceptual and
detailed design and technical supervision of construction of oil and gas
onshore and offshore pipelines, with an emphasis on the complicated
stress/strain and stability analyses. Provide front-end and detailed
engineering design of the offshore pipelines and pipelines to be laid in
complicated environmental conditions such as deep water, shore approach,
continuous and discontinuous permafrost areas, landslides and liquefaction
soils as result of earthquake, with different types of crossings, including
faults, using stress/strain based design and limit state design.
Experience also includes site visits, failures investigation, and field
data-gathering, technical supervision during construction, and stress
analyses research and development.
Overseas assignments in the China, Russia, Singapore, and Brisbane offices
to direct and guide the engineering issues of the onshore/offshore pipelines
design and construction.
Experience and Background Specific to the Area of Subsea Pipeline
Engineering: Conceptual, FEED and Detailed Design
Deep water, HP/HT pipeline design. Wall thickness determination (ASME, API
1111, DNV-OS, AS, BS, etc. Standards). Global and upheaval buckling
stability. Lateral stability and SAFEBUCK methodology. Spool and riser
design stress analyses. Collapse and buckling of bare and concrete coated
pipe. Free span analyses - VIV and static cyclic pressure analysis. Cathodic
protection. Risk assessment. Installation analyses.
Experience in the area of the pipeline integrity
MAOP and test pressure for new and corroded pipeline due to class location.
Surge and cycles pressure analysis. Risk assessment of existing pipeline
based on Kent Muhlbouer method. Risk assessment of upheaval buckling for
submerged pipeline. Risk assessment of pipeline in seismic area. Risk
assessment of dropped objects for offshore pipeline.
Details of Experience:
G2 Partners, LLC Houston
Senior Consultant
Sept. 2013 - November 2013
TransCanana Operating Pipelines Mechanical Pipeline Integrity (DOT 192)
Determination of MAOP for existing pipelines based on field gathering data.
Analysis the possibility to upgrade and to change class locations based on
field test pressure.
Xodus Group Inc, Senior Consultant February 2012 - November
Houston 2012
Pompano Phase II Flowline Development, Stone Energy Corporation
Mechanical Strength of Corroded Pipeline
Well Containment Extension Riser, Connection System, Helix Containment Group
Mechanical 15ksi Flowline up to 3000 m depth
Review and Develop Design Tools in MathCAD format:, In-house
Concrete Coating Thickness, Absolute Static Stability of Sag, Sad and Over
Elastic Bends
Upheaval Buckling Analysis - Crossings
Upheaval Buckling Analysis - Overbends
Lateral Stability, Virtual Anchor Space
Expansion Analyses with Boundary Conditions Consideration
Cronus Technology Inc, Supervisor Pipeline February 2011 - September
Houston Engineer 2011
PNG ELK/ANTELOPE Gas/Condensate Project, InterOil
Basis of Design, Review of the Reports, Specs and Calculations. Developed
method & MathCAD sheet for upheaval buckling analysis of submerged
pipelines.
Bonito Pipeline Project, Chevron. Flexibility analysis of the spools using
Caesar software. Buckle Arrestor Calculations.
Mafumeira Sul Project, Cabina Gulf Oil Co. Lateral stability analyses based
on SABEBUCK methodology. On-bottom stability analysis per PRCI AGA
methodology. VIV Free spans MathCAD sheet development. Standard MathCAD
Calculation. Review and Development: DNV OS-F101, DNV RP-F109, F110, F105,
API RP1111 and B31.4/8.
Worley Parsons, Senior Technical Advisor November 2008 - December
Houston, Texas 2010
Komsomolsk to DeKastro Oil Product Pipeline, Rosneft-Russia.
Analysis of the Project concept and principal engineering solutions proposed
by SakhalinNipiNeft.
Juniper Development Project, BP Trinidad & Tobago
PreFEED study. Develop design requirements per Industrial Codes, Standards
and BP Specifications and Guidelines.
Tamar PL, Noble Energy
Specific issues related to the onshore ultra HP pipeline design as hoop and
longitudinal stresses analyses of the system and fatigue analysis due to
cyclic pressure, as well as the determination of the anchors loads by Caesar
II.
Shan Gas Development Project, FEED Phase, GASCO
Review of Reports for gas gathering system and sulphur pipelines (PIP):
Basis of Design, Stress Analysis, Wall Thickness Determination, Hydraulic
Analysis, etc.
SAKHALIN -1 Arkutum-Dagi Field Development, Exxon Neftegas Limited.
Responsible: Piping systems and components stress analyses, evaluating of
piping loads on equipment and supports for pressure and thermal flexibility
and environmental loads, seismic and blast conditions
AGIP KCO Kashagan Field Development, Offshore Complex
Stresses and supports loads analysis of stress piping lines of the barges
with respect to the supports displacements, using Caesar II software.
Worley Parsons, Senior Technical Advisor June 2008 - November 2008
Brisbane, Australia
PNG LNG Onshore Pipeline Project (Brisbane Office), ExxonMobil
Specific issues related to the seismic design. Conceptual design of the
fault crossings. Input data (non-linear behaviour) of the soil and the pipe
material models for FEA. Modelling and strain analysis of the fault
crossings using PIPILIN software. Pulling force/Stress analysis of HDD
crossings. Upheaval buckling analysis of HT/HP onshore pipeline.
Worley Parsons, Senior Technical Advisor June 2007 - November 2008
Houston, Texas
AGIP KCO Kashagan Field Development
AGIP KCO Kashagan Field Development, Onshore/Offshore Complex. Stresses and
supports loads analysis of stress critical process lines for operating and
possible internal and external blasting conditions that may be occurred
inside the confines of the pipe rack, with consideration of supports
displacement calculated from the relative displacement of the barges with
respect to pipe rack, using Caesar II software.
Chevron Loran/Manatee Offshore Development Project
Conceptual pre-FEED design of 280 km to Venezuela 36-inch diameter, and 118
km to Trinidad 20-inch diameter offshore export pipelines with trenched and
HDD shore approaches.
Technip, Houston, Texas Senior Staff Specialist June 2006 - June 2007
(Pipeline Engineering)
Stress Analysis of Free Spanning HP/HT Offshore Pipelines An analytical
solution procedure that can estimate effective axial force, caused by high
pressure and high temperature differentials, and stress state was developed
(Oil & Gas Journal, 06/18/2007).
Exxon Gulf LNG Clean Energy Project
Design, including wall thickness design, temperature differential and trek
radius determination, and on bottom stability analysis for a 36" gas send
out onshore pipeline for a new LNG plant on the Gulf Coast.
Escravos-Lagos Offshore Pipeline System, Chevron Nigeria LTD
Pre-FEED study to evaluate and preliminary design of 175 miles 32" gas
pipeline in length includes a short land pipe, a HDD, and trenched shore
approaches at shallow water. Stability analyses based on AGA and DNV
methodology.
J.R. McDermott, Houston Senior Consultant June 2005 - June 2006
(Pipeline Engineering)
Pipelines mini-FEED for SPM Offshore Terminal for Condensate Export, Qatar
Provided pipeline design basis, shore approach on-bottom stability design,
trench backfill sizing, and cathodic protection calculations. Various Flow
Lines and Risers Projects, Gulf of Mexico, ChevronTexaco Provided J-Lay and
S-Lay installation analysis using OFFPIPE of void, flooded and with
buoyancies section pipelines in deep water. Analysis of pipeline recovery
procedures
Gulf Interstate Project Engineer June 2003 - June 2005
Engineering, Houston (Pipeline Engineering)
Eastern Siberian Oil Pipeline Feasibility Study, Surgutneftegas, Russia.
Provided route, pipe size, and grade selections, and developed conceptual
design and specifications for Arctic pipeline construction. Mitigation of
thaws settlement and frost heavy. Allowable thaw settlement per combined
stress criteria. Construction methods in complicated soil conditions.
CPC Expansion Project, Caspian Pipeline Consortium, Giprovostokneft (GPVN)
Coordinated studies for project flow rate expansion (including new booster
pump stations, metering station, and update of the design basis), which
involved assisting with communications, monitoring schedules, monitoring
quality of work and personnel, expediting requests for information, offering
advice on technical problems, and assisting GPVN with their work.
Hang Zhou Bay Offshore Pipelines Crossings
Supervised project engineering services provided by Aker Kvaerner Singapore
in developing technical reports, specifications, and drawings (including
design and installation of offshore pipelines with spoilers) and HDD design.
Fluor Daniel Inc, Senior Principal June 1997 - September 2002
Houston Engineer (Pipeline
Engineering)
On-bottom stability (buoyancy control) of pipeline elastic sidebends.
Developed new calculation method for concrete thickness/weight of elastic
sidebend sections of offshore pipeline; the method used the existing codes
and considered the friction force between the elastic sidebend and soil
(Magazine Offshore, 07/1998). Wall thickness design of high-pressure (up to
5,500 psig) and high-temperature (HP/HT) pipeline. The method allows
adjustments for nonlinear property of pipe material and properly, and
handles essential radial and hoop stresses using specific stress
distributions across the pipe wall. An interactive computer program was also
developed resulting in up to a 15% reduction in piping material costs (Oil &
Gas Journal, 06/22/1998).
Effect of concrete coating on pipe collapse pressure. Developed new
numerical method for determining the stiffness of composite steel-concrete
wall, as well as for calculation of stresses and pipe ovality resulting from
external pressure The new method allows a substantial increase in the
allowable water depth or a significant reduction in steel thickness to
withstand external pressure (Oil & Gas Journal, 10/27/1997)
Alaska Gas Producers Pipeline Project,BP,ExxonMobil, & Phillips 66
Canada-Alaska
Responsible for the development of pipeline structural design criteria for
52", high- pressure (2,500 psig) pipeline crossing continuous and
discontinuous permafrost and thawed muskeg-type soils. In compliance with
U.S. codes and Canadian standards, the criteria included allowable combined
(equivalent) stresses, allowable compressive and tensile strains for more
critical combination of loads (including frost heave or thaw settlement),
and criteria for local and longitudinal stability.
Caspian Pipeline (Tengiz - Novorossiysk), ExxonMobil Russia (CPC)
Team member in development of Feasibility Study of Investment and
Construction (TEOI & TEOC). Developed the design criteria for the
pipeline/piping, marine crossing, road and railroad crossings, pump stations
piping, tank farms, and metering station. Responsibilities included Pipe
Spec development, technical inspection of pipe mills, review of the
construction specifications for compliance with the Russian Codes and
Standards, and stress analyses of the entire pipeline and facilities.
Assignment to Russia for supervision of the detailed design performed by
Russian Design Company, and engineering assistance during construction of
40/42" diameter 750-km long oil pipeline to the Caspian Sea.
Kizomba FPSO, ExxonMobil, Angola
Performed stress, flexibility, and support analysis of the piping system
with fatigue considerations using CAESAR II software. The load combinations
also included sagging and structural deflection and acceleration due to
loading/unloading, wave motion, pitch, roll, and heave.
Sakhalin II Project, Marathon/Shell, Russia
Responsible for design of offshore and onshore pipelines in accordance with
Russian and international codes. Performed fine pipe grade selection study
for onshore and offshore pipelines to minimize costs. Developed line pipe
specs for DSAW-ERW pipes in grade X70 for Arctic region and seamless pipes
in grade X42 through X65 for offshore pipelines. Served on team for
conceptual design and development of pipelines' construction plan.
Gulf Interstate Senior Principal June 1995 - June 1997
Engineering, Houston Pipeline Engineer
Offshore Project, PetroPeru, Corvina, Peru
Provided offshore pipeline and riser analyses, including determination of
pipe deflections, reaction forces on riser clamps, and pipeline operating
stresses with consideration for environmental loads such as wave and
current. Also provided oversight and verification of engineering that
included determination of pipe collapse and propagation buckling pressures,
analysis of pipeline on-bottom stability, and riser span sizing based on
vortex-excited oscillation criteria.
North Gubkinsiy-Purpe Pipeline System, Benton Oil & Gas, Russia
Served as field construction engineer and supervising design engineer for
design and construction of a 10" buried pipeline system that was subjected
to thaw settlement and frost heave. Provided hydraulic calculations and
developed the pressure and temperature profiles for a crude oil pipeline in
seasonally frozen soil condition, including detailed design, material
selection and specifications, and bid evaluations.
Denisovskay Gas Trunkline in the Arctic Region, Shell, Russia
Developed a stress analysis program for steel pipelines with elastic-plastic
behaviour. Determination of a pressure and temperature profile. Optimization
and conceptual design according to Western (ASME/ANSI) codes for different
pipe's sizes and inlet pressures, selection of major materials and
equipment.
Ventech Engineers, Senior Principal June 1994 - June 1995
Pasadena, Texas Pipeline Engineer
Lukoil, Kogalym Refinery, Russia
Performed stress analyses of framed structures and different types of pipe
branch connections. Wrote a specification for piping that operated up to
1,400 psig pressure and temperatures ranging from 50 to 700 F. Performed
pipeline stress analyses using CAESAR II software and fatigue analysis of
piping subjected to cyclic loading.
Gulf Interstate Principal Engineer June 1990 - June 1994
Engineering, Houston (Pipeline Engineering)
Yamal-Center Pipeline Project, European Bank & Gasprom, Russia
Served as team member for conceptual design of a 56" gas pipeline system to
be constructed in continuous and discontinuous permafrost at operating
temperatures above and below freezing. Developed the technical requirements
and specification for API 5L X80 pipe for Arctic conditions.
PG&E Pipeline Expansion Project, Bechtel Corporation, Idaho and California
Provided detailed design of pipeline to be laid in swamps and of mainline
valve crossovers during operating and shutdown conditions for 845 miles of
42" and 36" pipelines. Designed various pipeline crossings (including
rivers, canals, and levees) in the Sacramento Delta.
Research Institute for Lead Technical Expert January 1970 - January 1990
Pipeline Construction (Pipeline /Piping
(VNIIST)Moscow Engineering)
Provided technical and scientific assistance in the design and construction
of the FSU largest oil and gas pipelines, as well as in the investigation of
pipeline failure. Developed the stress analyses section in Russian Pipeline
Code SNIP 2.05.06-85 and Recommended Practices for design of transmission
oil and gas pipelines. Developed design criteria for pipelines, including
those buried in the permafrost .and in the un-stable soil.
EDUCATION
M.S., Industrial & Civil Engineering, Civil Engineering University (MICI),
Moscow, Russia, 1970
Ph.D., Civil Engineering, Central Research Institute of Civil Structures
(CNIISK), Moscow, Russia, 1977
Publications & Presentations - Offshore (Subsea) Pipelines
"New method assesses the risk of upheaval buckling for submerged pipe", Oil
& Gas Journal, May 2, 2011.
"Collapse and Stress Analysis of Concrete Coated Pipeline in Deep water
Conditions," DOTI Asia/Pacific Conference, December 2008.
"Proposal to Modify a Subsea Pipeline Standard," Offshore Magazine,
September, 2008
"Method determines axial force in subsea pipelines," Oil & Gas Journal, June
18, 2007.
"New Method Sets Concrete Coating's Effect on Pipeline Stiffness, Stress,"
Oil & Gas Journal, June 19, 2006.
"Pipeline On-Bottom Stability: Design Features of Elastic Sidebends,"
Offshore, July 1998.
"New Method Addresses W.T. in Offshore Pipeline Design," Oil & Gas Journal,
June 22, 1998.
"New Method Determines Effect of Concrete Coating on Pipe-Collapse
Pressure," Oil & Gas Journal, October 27, 1997.
Publications & Presentations - Onshore Pipeline/Piping
"Changes Proposed for Determining Line Pipe Wall Thickness," Oil & Gas
Journal, February 21, 2005.
"Method Calculates SIF for Branch Piping Connections," Oil & Gas Journal,
September 15, 2003. "Proposal to modify ASME Code B31.8 wall
thickness/pressure determination, Presentation at B31.8 Committee Meeting,
Seattle, June 2000.
"Wall Thickness/Design Pressure Formulation: GIE Study, Superb Project and
ASME Code Comparison," Energy Week '97, Pipelines, Terminal, and Storage
Conference, Houston, Texas, January 27-31, 1997.
"Nonlinear Analysis Method Can Improve Pipeline Design," Oil & Gas Journal,
March 25, 1996. "International Pipeline Design Code Comparisons and the
Trend Towards Limit State Design", Energy Week '96, Pipelines, Terminal, and
Storage Conference, Houston, Texas, January 29-February 2, 1996.
"FSU Pipeline Design Code Compared to U.S. Codes," Oil & Gas Journal, March
7, 1994.
"FSU, US design codes differ on key points of pressure testing," Oil & Gas
Journal, December 5, 1994.
"Knowing design codes essential for making and specifying FSU pipe," Oil &
Gas Journal, July 11, 1994.
"Western and Former Soviet Union (FSU) pipeline codes comparisons with
examples from projects in the FSU", The Second International Conference on
Oil and Gas Distribution in FSU Pipelines, March 9, 1994, Vienna.
"Stress criteria of American oil and gas pipeline design codes and
comparisons with Russian SNIP 2.05.06-85", Gas Industry, No 2, 1994.
"Strength and Stability Calculations of Transmission and Gathering
Pipelines," Handbook, Moscow, Russia, 1991.
"SNIP 2.05.06-85*. Transmission pipelines. Design Standard". Chapter 8.
Gosstroi, Russia.