Engineer Plant
Resume:
KUMAR.V. S. SIGARAM Ph:
A*, Krushna Darshan, Behind Vishal Motors
Email: *********@**********.***
Pimpalbhat, ALIBAG, Maharashtra - 402201
***************@*****.***
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Dear Sir,
I am submitting herewith my resume for your consideration for Process
Engineer / Chemical Engineer.
Currently employed as Manager (E4) in Ammonia Plant with Rashtriya
Chemicals & Fertilizers Ltd, Thal Unit, I have 17 years experience in Plant
Operations, Energy Conservation, Planning/Quality Control & handling pre-
commissioning and commissioning activities in Ammonia plant. Self
motivated, result oriented and hard working professional with demonstrated
success in team management, resource allocation/ optimization, customer
relationship management.
I look forward to leadership role and challenging assignments.
I have been rated high on ability to build successful partnerships at
various organizational levels, judgment to make timely and sound decisions.
Versatility, flexibility, and capability to work independently as well as
collaborating team member. Customer- focused and an effective communicator
with ability to understand and convey complex information in clear and
concise manner.
Key Professional Skills:
Project Management ? Technical Expertise ? Pre-commissioning/Commissioning
? Cross Functional Coordination ? Team Management ? Operations/Production ?
Troubleshooting ? Quality Issues ? Methodology & Process Development ?
Budgeting & Cost Control ? Liaison & Networking ? Training & Development ?
Performance Enhancement ? Safety Issues ? Start Up/ Shut Down Planning
For your ready reference, I have attached my resume herewith, I would
welcome the opportunity of personal interview to answer your queries and
express my skill-set suitable to profile.
Thanking you. I look forward to speaking with you soon.
Yours sincerely,
KUMAR.V. S. SIGARAM
KUMAR.V. S. SIGARAM Ph:
0091 942-***-****
A1, Krushna Darshan, Behind Vishal Motors
Email: *********@**********.***
Pimpalbhat, ALIBAG, Maharashtra - 402201
***************@*****.***
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EXPERIENCED CHEMICAL ENGINEER
Plant Operations ~ Energy Conservation ~ Planning/Quality Control
Offering over 17 Years of pioneering success with Technical & Managerial
expertise for global clients in Delivering Optimal Results and Business
Value across High-growth Environments
Ideal for techno-managerial leadership role as Production Engineer/
Chemical Engineer/ Process Engineer With Fast Track, Top Oil & Gas /
petrochemical industries, executing projects & programs in challenging
business environments demanding high standards of quality and precision,
bringing the following transferable:
Project Management ? Technical Expertise ? Pre-commissioning/Commissioning
? Cross Functional Coordination ? Team Management ? Operations/Production ?
Troubleshooting ? Quality Issues ? Methodology & Process Development ?
Budgeting & Cost Control ? Liaison & Networking ? Training & Development ?
Performance Enhancement ? Safety Issues ? Start Up/ Shut Down Planning
Proactive and Dynamic Project Head with a documented history in Plant
Operations, Energy Conservation, Planning/Quality Control & handling pre-
commissioning and commissioning activities in Ammonia plant. Currently
spearheading functions as Manager (E4) in Ammonia Plant with Rashtriya
Chemicals & Fertilizers Ltd, Thal Unit. Possessing valuable insights, keen
analysis and team approach to implement best practices, adept at working in
high pressure environments with strict deadlines and multiple deliverables.
V Recognized for outstanding instructional and business communication
skills, proven acumen in collaborating with the key decision makers of
the organization.
V Adept at handling all procedures, from handing over of all reactors to
taking in line after replacement of catalyst. Mainly Ammonia synthesis
convertor and reforming catalyst. Stabilisation and optimization of all
sections after commissioning.
V Expertise in production planning, safe start up/shut down planning,
target achieving as per forecasting, operator training, maintaining
healthy work culture by motivating and maintaining discipline.
V Well versed with trouble shooting of high pressure pumps, compressors,
turbines and utilities like cooling tower, inert gas plant, storage,
loading and unloading station. Interacting with other departments and
seniors and passing necessary instructions to fellow engineers and
operators.
V Perfect team manager having ability to lead cross-functional project
teams and integrate their efforts to maximize operational efficiency.
Proficient in striking perfect coordination with all involved agencies
ensuring bottleneck-free work execution.
V Cost effective professional with rich corporate experience in operating
whole plant by TDC-3000 & Advanced Control Systems provided by
Honeywell. Catalyst replacement off/on line in Ammonia Plant.
V Superior communication & interpersonal skill. Multi-lingual with
proficiency in English, Hindi, Telugu & Marathi.
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PROFESSIONAL EXPERIENCE
Executive
Highlights
V Coordinated with senior management for defining business strategies, and
growth plans to achieve high levels of profitability, productivity, and
efficiency. Contributed effectively as Core group member during
implementation of SAP also under gone training in SAP R/3 Production
Planning Functional 4.6c.
V Represented on behalf of RCF in FAI meet (process safety Management) in
July 2009 IFFCO Aonla and presented safety initiatives undertaken in
Ammonia and Urea plants, Thal.
V Successfully executed the entire project management initiatives end to
end right from conceptualization, strategic & project planning within the
set parameters and operational analysis.
V Established credibility by effectively contributing as a team member in
revamp of ammonia plants to enhance production and reduce energy
consumption. From 2700 MT/day capacity of two streams to 3650 MT/Day
production and energy 9.2 MKCAL/MT to 7.8 MKCAL/MT.
V Track record of implementing energy conservation measures to achieve
substantial reduction in energy, various modifications. Generating
extraordinary performance in a fiercely competitive scenario.
V Achieved consistent success with transforming business problems into
technology solutions and supporting clients' efforts to make their
business units more effective and efficient.
Career
History
Rashtriya Chemicals & Fertilizers Ltd, Thal Unit
June 1999 - Present
MANAGER (E4) in Ammonia Plant ? MANAGEMENT TRAINEE (E0), June 1999
V Ammonia plant in Rashtriya Chemicals & Fertilizers Ltd having a combined
capacity two streams of 3650 MTPD (original capacity 2700 MTPD) with
Natural gas as feed, on technical know-how from Haldor Topsoe A/S.
V Plant operation includes Natural gas steam reforming, CO shift
conversion, CO2 separation (Benfield process), Methanation, production of
Ammonia (Synthesis Process), NFSS (Naphtha Feed Supplementary Scheme),
HGRU (Hydrogen Gas Recovery Unit - Air Products Membrane Separation),
storage and handling of Ammonia, loading-unloading of BTALs & road
tankers, steam production of 160 MT/Hr capacity (at 100 Ata pressure) in
dual fired (gas & naphtha) heater boilers, superheaters and Honeywell
DCS along with Advanced Control System (RMPCT).
V Catalyst replacement & reduction in various reactors of Ammonia plant,
like online/ off line catalyst replacement of ZnO absorber, MT CO shift
converter, offline catalyst replacement of HDS, Primary Reformer
(SpiroLoading), Secondary Reformer, HT/ LT CO shift converter,
Methanator, Ammonia synthesis convertor, Pre-Reformer (Naphtha
prereforming). HGRU is Air products technology, based on purge Gas
washing and separation of hydrogen gas using membrane (PRISM) separator.
V NFSS is add-on section in original Ammonia plant of 1350 MTPD (two
streams) to enhance the capacity during low availability of Gas. This
includes sulphur removal from feed Naphtha in two stages (pre-
desulphurization & final desulphurization) and Pre-Reforming of Naphtha,
before feeding to primary reformer. NFSS section used to run at capacity
of 40 T/Hr against the design 29 T/Hr (at 140% excess).
Key Responsibilities:
V Spearheading functions in leading operations/production team for cost
effective production & providing guidance for technical troubleshooting
and Optimization of process & plant.
V Involved in planning startup/shutdown operations, planning & execution of
various hydro test and pneumatic test loops, vessels; a mandatory
activity.
V Accountable for generating reports on various parameters like plant
performance, capacity utilization, energy conservation & optimization.
Extending support & assistance in operations to meet production plans by
monitoring plant performance and identifying areas of improvement on a
daily basis.
V Conceptualizing & implementing systems and operating procedures to
optimize resource/ capacity utilization in production operation. Review
of PFD's and P&ID's.
V Strong commitment to Safety, Environmental Compliance, Plant Reliability
and Production Excellence. Supply Engineering capability needed by the
safety and environmental departments in defining scope and implementing
projects. Handling technical resources needed to support the facilities
Process Safety Management. Monitoring competency grids and identify
training needs for skill / competency upgradation.
MANAGEMENT TRAINEE (E0) - Technical Services Department, Bombay Dyeing and
Mfg. Co. Ltd, Patalaganga, Maharastra, 1998 - 1999
SHIFT ENGINEER - Production Department, Atanolol plant, Vaishnavi Rasayan
Pvt. Ltd, 1996 - 1998
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EDUCATIONAL CREDENTIALS
BE - CHEMICAL, Karnatak University, Dharwad, 1996.
Computer Credentials: Proficient with the use of MS Word, MS Office & the
Internet.
Trainings Attended:
V SAP R/3 Production Planning Functional 4.6c and also Core group member
during implementation of SAP
V RMPCT base Advanced Control System
V Process Safety Management
Computer Credentials: Proficient with the use of computer OS (Windows),
various applications, software's like ASPENPLUS & CHEMCAD.
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PERSONAL DETAILS: Date of Birth: 24th Jul 1974 ? Passport Details: Valid
upto Dec 2019 ? References: Available on Request
Contact this candidate