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Manager Quality Control

Location:
Sycamore, IL
Posted:
February 02, 2014

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Resume:

John R. Owen

***** ******* ***** **

Goshen, IN *6528

574-***-****

**************@***.***

Seeking a General Manager position with leadership responsibilities

including; lean manufacturing, planning, organizing and managing P&L.

An insightful, out of the box thinker, and floor focus team building

manager.

Qualifications & Experience

$ Had an important part In designing and implementing project 25, which

was developed to improve through put by 25%. We exceeded our goals by an

additional 15% with a total company wide savings in excess of 800K.

$ Lead lean 5s program to reduce scrap and improve quality.

$ Developed and implemented the stop program to reduce machine scrap.

Went from a 25% scrap rate per month to a 10% scrap rate, which produced

a total savings of $10,518 per month.

$ Had a lead role in refining and implementing quality for life program

which improved production, quality and inner sales.

$ 12 years management and supervisory experience including materials

management, quality control, and production scheduling in a multi-plant

environment.

$ Management and supervision of welding shops, paint shop, and materials

management departments consisting of a total of 68 hourly employees.

$ Developed and implemented an aluminum scrap recovery program currently

generating approximately $75,000 annual savings.

$ Developed and implemented fastener consignment program, reducing

inventories by 15%.

$ Resolved supplier quality issues, reducing scrap by 6%

$ Resolved supplier delivery issues, improving production cycle time by

approx. 1.5 days.

$ Streamlined welding shop, paint shop operations resulting in measured

productivity increase of 22% over two year period (sold $ / man-hours

applied)

$ Managed welding shops and paint shop labor hours to achieve daily and

weekly productivity targets for 155 consecutive weeks.

$ Led team that built and installed 14 new manufacturing fixtures and

jigs.

$ 8 years of direct production experience in welding, paint shop, and

quality inspection.

Work History

1/2012 - Present Machining CNC Plant Manager, AL-KO Kober Corporation

Elkhart, IN

$ Developed and implemented stop program to reduce machining scrap by

25%.

$ Accountable for budgeting, cost control, payroll and profit and loss.

$ Freight savings realized by using our trucks instead of outside

carriers in returning dunnage back to the foundry for credit and bringing

back castings for savings of $6,000 to $9,000 a month.

$ Streamlined plant operations and helped in cutting down production and

warehousing costs.

$ Assisted in the development of new products and tooling.

5/2008 - 12/2011 Lead Production Supervisor, AL-KO Kober Corporation

Elkhart, IN

$ Vital part in project 25 to improve though put by 25% and labor hours

reduced 5% weekly.

$ Ensure customer orders were getting built and shipped by due date.

$ Supervised and managed 80employees, safety, quality and equipment

throughout production process.

$ Supervised and managed receivers to ensure that the trucks were

getting loaded with the correct product.

$ Cost saving projects in racking layout saving receiver travel time by

3%.

1/2008 - 5/2008 Production Weld Supervisor, Lippert Components, Inc

Goshen, IN

$ Supervised and managed two Monaco fifth wheel frame lines to meet

production orders.

$ Ensured that all safety and quality measures are adhered to in a

production process, from beginning till the end.

$ Ensured that all of the units matched the prints before delivery to

reduce service repairs.

5/2007-10/2007 Materials Handling & Recovery Manager, Pace Cargo Trailer

Middlebury, IN

$ Promoted to position from Welding & Paint Shop Supervisor in 5/07.

Job eliminated 10/1/07 due to falling sales of company.

$ Developed & implemented aluminum scrap recovery and fastener

consignment programs within 3 months of beginning position.

$ Managed 8 person materials handling department and streamlined

production floor materials delivery processes to reduce work-in-process

inventories by 7% during period.

$ Resolved raw material supplier quality & delivery issue by working

with engineering, sales and suppliers.

6/2002 - 5/2007 Welding & Paint Shop Supervisor, Pace Cargo Trailer

Middlebury, IN

$ Scheduled 40+ hourly employees on a daily basis to meet production

schedules. Included two welding shops and paint shop.

$ Streamlined floor process flow, materials handling, and fixture set up

to improve productivity by 22% over 2 year period. Allowed company to

increase production capacity by 30% without increase in workforce during

peak periods.

$ Led team that designed and implemented 14 new fixtures to launch two

new product lines. Achieved 400 unit introductory production target in 6

months, one month ahead of schedule.

$ Improved quality inspection procedures in production departments that

reduced scrap and faulty work by an average of 7% year on year over last

3 years in department.

$ Achieved departmental safety record of 50,000 man-hours without loss-

time accident during last 3.5 years of position.

4/2000 - 6/2002 Lead Quality Control Inspector, Pace Cargo Trailer,

Middlebury, IN

$ Responsible for all facets of production quality in welding and paint

shops including weld placement, paint mill operation, paint baking &

curing.

$ Worked with Quality Control Manager to develop and implement new

process procedures to improve quality and production efficiencies.

5/1995 - 4/2000 Production Welder/Jig Leader, Pace Cargo Trailer,

Middlebury, IN

$ Responsible for production welding of welds to print & specifications,

quality inspection

$ Trained new hire welders on frame jig and production procedures.

Education

$ Completed Supervisory & Management Skills Seminar (2006)

$ Medic First Aid basic training program (2011)

$ Certified Welder - Elkhart Area Career Center

$ Forklift Safety training program - Pace American

Interests

$ Classic Cars, motorcycles, weight lifting, football, family activities

References available upon request.



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