Quality Six Sigma

TANMAY A. HAVLE

** ***** ****, *** # * Arden, NC 28704

864-***-**** ******@*******.***

EDUCATION

Master of Science in Industrial Engineering, December 2012

Clemson University, Clemson, SC GPA: 3.27/4.00

Bachelor of engineering in Production Engineering, May 2010

University of Mumbai, Mumbai, India GPA: 3.45/4.00

AREAS OF EXPERTISE

Six Sigma Green Belt Root cause analysis Lean manufacturing Statistical process control

RELATED EXPERIENCE

Project Engineer, Linamar Corporation, Arden, North Carolina January 2013-Present

Redesigned work platform, conveyor and machine layout to reduce material handling

Performed root cause analysis of non-conforming engine blocks and implemented corrective

actions

Implemented tool MRB program to analyze tool issues which reduced tool costs and scrap

Updated process specifications and PFMEA to reflect the cycle time improvements

Developed and improved SOP, work instructions, visual aids, rework instructions and

maintained and controlled the documents on the production line

Performed capability studies, 8D reports on quality issues of engine blocks

Performed regular audits to ensure standardized work by the operators

Implemented Kanban system on the production line

Intern, Emerson Climate Technologies, Atit, India July 2010-July 2011

Assisted the production supervisors in the implementation of the Quality Basics like Poka Yoke,

Continuous improvement and 8D problem solving methodologies

Designed a cost efficient fixture for analysis of a component called Sion Finger which saved 20

working hours per month

Identified and resolved quality problems related to Sion Finger using FMEA with the supervisor

to reduce process variability and improve product performance in customer plants

Evaluated supply chain partners using tools based on key attributes like lead time, costs,

Quality and performance to select the appropriate partner

Ensured collection and archiving of all quality records in accordance with the control plan

Analyzed and improved plant layout and material flow of finished compressors

Derived data driven kaizens for job improvements with focus on plant bottlenecks

Developed and implemented process improvements and techniques using time study

PROJECTS

Identification of ‘Critical to Quality’ components using design of experiments

Delivered a seminar on Mixture of experiments and process capability studies

Presentations on automotive industry quality concepts of PPAP and APQP

COMPUTER SKILLS

Minitab Microsoft Excel Adobe Acrobat AMPL

Auto-Cad Microsoft PowerPoint Draft sight UGS-NX5

VBA Microsoft Word Microsoft Access JMP

CERTIFICATIONS

Six Sigma Green Belt certification TS 16949 internal auditor certification GD&T certification

LEADERSHIP SKILLS

Led the company meetings on potential opportunities for cycle time improvements

Trained the operators and production supervisors on work instructions

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