MICHAEL A. WALSH
Pinehurst, NC 28374
Cell 910-***-****
email: accaxc@r.postjobfree.com
Objective: Seeking a position utilizing my engineering,automation and
project management skills.
Technical Expertise Summary
> Capital Projects: Experience tracking cost and project timelines in
MS Project, Excel and Word. Managing contractors and working as a
liaison with outside engineering firms and machine building
companies. Oversee and help in the installation of the equipment.
Functioning as the lead engineer during installation and start up.
> Management: Managed large maintenance departments with over 200
employees, writing work schedules and justifying head count to
senior management. Facilitated the move of machinery across this
country and Asia. Installed machinery in Korea and China working
with local nationalities.
> Equipment Design and Maintenance: Proficient at production
equipment electrical design, specializing in process control with a
strong mechanical and maintenance background. Worked extensively
with machine building companies designing industry specific
machinery.
> Electrical Control Systems Design: Designed advanced systems with
multiple PLCs, distributed I/O, industrial computers and HMIs.
Implemented Ethernet systems that allowed management to view plant
floor operations and HMIs to communicate to PLCs and motion
controllers. Skills include drawing schematics in AutoCAD and
AutoCAD Electrical, producing the bill of materials list, building
panels, designing the memory map for the processor and developing
the machine code in GE Fanuc, Allen Bradley, Omron, and older
Siemens PLC formats. Experience with 4160V, 600V and 480V 3( systems
as well as industrial networks like the GE Fanuc Genius, Device Net,
ControlNet, Modbus and Profibus. Solid background in DC
rectification, Power Conversion, electroplating, batch processes
control, machine automation, potable and waste water treatment and
web handling and conversion systems.
> Computers and Software: Proficient with Auto Cad and operator
interfaces such as TCP, RSView, Cimplicity, and Wonderware. Some
experience with Visual Basic. Working knowledge of SCADA systems
software and design. Good working knowledge of Microsoft software
packages, primarily in manufacturing. Experience working with plant
level IT communications.
> Training and Instructing: Developed material for and conducted a
number of technical training classes for production personnel on the
use of equipment and maintenance personnel on technical aspects of
equipment. Instructed personnel on basic computer skills, computer
networking, basic electric, electrical troubleshooting and testing
control circuits. Taught basic and advanced Logic Controllers and
Operator Interfaces along with mechanics, fluid power and terminal
dynamics for the North Carolina Community College System.
> Field Service: Experienced in field service. Have traveling across
the US and Asia installing production, automation and vision
equipment. Overseeing and performing the instillation of machinery
and control systems. Debugging program code, modifying the equipment
to mate with existing equipment. Perform initial start up and train
site personal on new system. Write all documentation and engineering
reviews.
Work History
2012 - 2013: Gulistan Carpets Inc, Aberdeen North Carolina
Electrical Engineering Manager (Aberdeen and Wagram Plants) Responsible
for the day to day management of all electrical controls systems at the
Aberdeen Tufting and Finishing plant and the Wagram Die plant. Manage the
electrical staff and contractors at both locations. Duties included the
management of all incoming switch gear, machine panels, PLC'S, VFD's,
Motion Control, HMI's Industrial PC's and third party control systems.
Utilize the above mentioned skills to implement production and cost
improvements. Reporting to VP of manufacturing. On December 27 Gulistan
Carpet announced that it was filling Chapter 11 in US bankruptcy court thus
shutting down all facilities and resulting in the layoff all employees. I
worked till late February preparing the plant for shutdown. Since I left
Gulistan I have been working engineering temp contracts throughout the US.
2011 - 2012: Technimark LLC Asheboro, North Carolina
Automation Engineer - Provided production level engineering support to
floor technician in an injection molding facility. Indentify common and
complex problems with the automation, write solutions for management.
Adjust PLC code as needed on equipment. Work with the development the
engineering department performing time studies on new equipment assuring
there were no major issues prior to release to production. Work with a
number of optical vision systems adjusting parameters as needed.
2008 - 2010: Celgard LLC Charlotte, North Carolina
Electrical Engineering Technician (I@E) - Was primarily responsible for
the optical inspection equipment within the Process Engineer Group
throughout the plant. Installed new high speed flaw detection camera
systems in Charlotte, NC, Chungju Korea and Shanghai China. Was
responsible in part for the training of the production personal on the
use of the vision systems. Interfaced the systems with the plant network
and the machine PLC's. I also worked as and I&E Technician (Instruments
and Electronics) functioning manly on production machine troubleshooting.
Work with outside contractors on capitol projects.
2007 - 2008: DMP Corporation Inc., Rock Hill, South Carolina
Automation Controls Specialist - Electrical systems designer for OEM
manufacture of industrial waste water treatment systems. Designs include
motor control panels, operator stations and all related sub equipment.
Responsible for electrical specifications, electrical schematics, PLC
program code, HMI code and related interface, and bill of materials.
2005 - 2007: Sandhills Industrial Automation, Southern Pines, North
Carolina
Owner - Owned a small contract automation engineering firm that performed
automation services on new and existing equipment. The company included a
panel shop, small design center and field service support offering
control system design, machine system integration, drafting services,
instrumentation calibrations, AC/DC drive service, HMI design and PLC
programming.
1995 - 2005: ERICO Inc., Aberdeen, North Carolina
Automation Controls Engineer/Technician - Responsible for all process
control systems and equipment including over 400 DC rectifiers, AC and DC
drives, PLCs & motion control systems, operator interfaces and plant
production networks. Designed and implemented new capital projects and
was instrumental in several cost saving programs including plant
maintenance training, copper reduction, and a pre-punching process on the
mechanical strut lines.
1993 - 1994: Duke University, Durham, North Carolina
General Manager University Housekeeping - Responsible for the day to day
operations of the University housekeeping department, including managers,
supervisors and over two hundred unionized employees. Developed a
computerized housekeeping management program that produced schedules,
managed costs and provided quality assurance reports based on the
production times of existing staff resulting in a 25% cost reduction.
Military Experience
1980 - 1986 : United States Air Force, Davis Monthan AFB, AZ. / Kunsan
AB, Korea / George AFB, Ca.
Environmental Control Systems Engineer - Responsible for all process
controls in water, waste water and DI systems. Awarded the Air Force Medal
of Achievement in 1983 for implementing a process control change to the
waste system in Kunson AB, Korea for saving the government money in pre-
treatment chemicals. Honorable Discharged in 1986.
Education
1978 Sandhills Community College, (Southern
Pines, North Carolina)
Associates Degree, Mechanics
1980 United States Air Force Technical Training Center,
(Shepherd AFB, Texas)
Associates Degree, Environmental Control Systems
1985. South Carolina Water Quality Institute (Sumter, SC)
Potable Water Quality
1985. North Carolina Dept. of Environment (Raleigh, NC)
Potable Water Grade "C" License
1995 North Carolina Dept. of Labor FIT Class
(Southern Pines)
(Focus Industrial Training 14 Months)
1996 Omron Advanced PLC Logic Training (Atlanta, GA)
1996 GE Cimplicity Training Level 1 (Albany, NY)
1997 GE Automation, Motion Control Training
(Charlotte, NC)
1998. GE PLC (Genius) Instruction Course
(Charlotte, NC)
1998. GE Plant TCP/IP Training Course
(Houston, TX)
1999. Allen Bradley PLC and Drive Training
(Raleigh, NC)
2000 Yaskawa Drives Training (Rockingham,
NC)
2001 Saftronics Drives Training (Rockingham, NC)
2001 GE Cimplicity Training Level 2 (Charlotte,
NC)
2003 Keystone Learning Ct. AutoCad (Provo, UT)
2007 Allen Bradley RS Logic Intermitted Course (Charlotte,
NC)
2007 Allen Bradley RS logic Advance Course (Charlotte,
NC)
2008 Allen Bradley RS View HMI Advance Course (Charlotte,
NC)
2009 i2S Surface Vision Training (Bordeaux, France)
2009 ISRA Vision Basic Course (Atlanta, GA)
2010 ISRA Vision Advance Course (Atlanta, GA)
2010 Employers Association Excel Data Mining and Pivot Tables
(Charlotte, NC)