paint Tech & MBA in Marketing

PRADEEP BHANUDAS REPALE

Contact: +91-955******* ( E-mail: ****************@*****.***

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PAINT SHOP OPERATIONS & PRODUCTION PROFESSIONAL

With over 3 years of rich experience in delivering optimal results &

business value in high-growth environments in Production Management,

Project Management, Inventory Management and Quality Operations in the

Paint Shop; seeking challenging and rewarding assignments across the

industry

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PROFILE

. Established professional credibility with 3.4 years of experience in the

areas of Production, Manufacturing, Operations & Inventory Management,

quality, project support, technical specifications, resource

mobilization, shutdown & Start up planning and monitoring to ensure

execution within scheduled time and budget.

. An International Executive MBA (Marketing) from Jaro Education (JV of

Ulyanovsk State University, Russia); currently working with Mahindra &

Mahindra Ltd., Nashik as Assistant Manager (L8-O) - Paint Shop; skilled

in defining & introducing process improvements & safety measures, to

ensure uninterrupted production.

. Adept at designing and implementing quality control systems and

procedures to minimize rejections and achieve highest quality standards.

Strengths in handling QC, TPS, TPM, TQM, Six Sigma, Lean Manufacturing,

5S and Kaizen Champion of Plant.

. Established performance benchmarks in accomplishing prestigious projects

within defined time/cost parameters. Solutions oriented professional with

excellent skills of collaborating with project teams, interfacing with

clients and deploying technology to build successful solutions for

Clients

. Key competencies in routinely meeting production schedules while holding

production costs in check, bringing about significant reductions and

deploying process improvement strategies

Core Competencies:

Production Management ( Process Control/Improvement ( Paint Shop Management

( Project Management ( Quality Management ( Shift Management ( SOP/MIS (

Assembly Operations/HSE ( Safety Operations & Compliance ( Planning &

Scheduling ( Techno-commercial Operations ( Vendor Management ( Training &

Development ( Design Improvement ( Kaizen/5S/SPC/SQC ( Cross functional

Coordination

Professional Achievements:

. Mahindra Yellow Belt.

. Elimination of Earthing bolt not fitting concern of Scorpio in Mahindra.

. SOS writing for new process or process change in Mahindra.

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PROFESSIONAL EXPERIENCE

MAHINDRA & MAHINDRA LTD., Nashik 9th Oct. 2010 -

Till date

Assistant Manager (L8-O) - Paint Shop

. Spearheading efforts across production planning and control of all kind

of liquid paints, thereby ensuring strict adherence to the time schedule,

quality standards and total productivity maintenance whilst achieving pre-

set production targets.

. Undertaking inventory management for raw material, having adequate

inventory of stock and replenishing it based on demand/supply forecasts

to ensure flawless operations.

. Adept at minimizing performance bottlenecks for achieving high

productivity with optimum utilization of machine; efficiently managing

operations as per market demands while achieving maximum cost savings

without hampering the production process.

. Coordinating with the material vendors, contractors, service providers

for quick & prompt execution of maintenance job in the unit while

developing the innovative ways for cost efficiency.

. Responsible for sealer consumption & optimization on Xylo & U203 (Quanto)

project; handling chronic concern of water leakage and sealer

optimization for new model of Verito Vibe.

. Involved in Elimination of Craters as well as CED flow marks on CED

bodies; providing technical support to PT -CED, Sealer optimization and

handling PT- CED process & its quality.

. Accountable for Level 3 QRQC (Quick Response Quality Control)

coordinator; champion of Xylo / Quanto RFI concerns, repaint body shells,

with complete control over it.

. Resolving Concerns using various methods such as why- why analysis, 7 QC

Tools for better quality drive & cross functional team concept; owner of

UBS & Sealer, Sanding Line and Repaint.

. Managing the task of concern resolution through CFT - Shower CFT, Chronic

Concerns CFT; actively participating in ZERO defect activity.

. Implementing the system, policy & procedures in the company while

outlining the steps to be taken in implementing maintenance program for

smooth operations across the unit.

. Handling implementation of Poka-Yoke, 5S Audit, Kaizen and initiating the

TPM activities in shop floor. Frequently interacting with inspectors to

update the present quality and improve their level.

. Ensuring shop operation as per EHS rules and inculcated safe working

practices in the shop; updating rules and procedures in accordance with

ISO/QMS requirements; ensuring compliance of operations as per quality

rules and data & indices are updated on quality boards.

. Carrying out daily Work Management for routine activities along with the

manpower management.

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EDUCATIONAL & PROFESSIONAL CREDENTIALS

International Executive MBA (Marketing), 2013

Jaro Education (in Joint venture with Ulyanovsk State University, Russia)

B. Tech. (Surface Coating Technology), 2010

Laxminarayan Institute of Technology, RTM Nagpur University, Nagpur; 67%

12th Class, 2006

Willingdon College, Sangli (Kolhapur Board); 77.17%

10th Class, 2004

Smt. K.K. Salunkhe High school, Sangli, (Kolhapur Board); 81.2%

Technical Skills: Windows 98/2000/ XP Professional, Microsoft Office &

Internet Applications

Industrial Training:

. Completed training at Fiat India Automobile Privet Limited, Ranjangaon

during 5 May'09 to 4 June'09

Academic Project Undertaken:

. Submitted project on "Preparation of Zn- Silicate Primer" on the first

time preparation of Na- Silicate in India under the guidance of Dr. LT

Gangotri, LIT, Nagpur. This primer is used for marine coating.

Trainings Undergone:

. Mahindra Advanced Production System (MAPS)

. JH,5S,WSS

. Mahindra Yellow Belt

. TPM

. Lean Manufacturing

. Knowledge of 7QC and QC story.

. YK 04

. ISO, OHSAS

Co-curricular Accolades:

. Credential of preparing Sodium Silicate 1st time in world in College Lab

in 2010.

. 1st in Rashtra Bhasha Subodh exam in Maharashtra during school.

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Extra-curricular Activities:

. Playing Cricket, Volley Ball, Football.

. Blood donation for Thalassemia patients.

. Active Participation in School and College Gathering

. ESOP

. Arrangement of Ex- Airman annual events in Sangli.

. Participated in NSS ACIVITIES in college.

Date of Birth: 27th July 1988

Permanent Address: Gurukrupa Appt., Revenue Colony, South Shivaji Nagar,

Sangli-416416 (M.S.)

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