Stephen P. Rawlings
**** ******* *****, ******, ** 49265
Telephone: 517-***-**** (Home)
517-***-**** (Cell)
***********@********.***
OBJECTIVE
Seeking a key position with a forward thinking market/technology leader
where my international engineering experience, gained from developing and
launching products to major OEM's, can be utilized. I possess a strong
background in engineering leadership, voice of the customer (cradle to
grave), program management, quality systems (QS,TS, ISO) and lean
manufacturing. Extensive 'face to the customer' experience at all levels;
engineering, commercial, and plant.
PROFESSIONAL EXPERIENCE
Infinia Corporation, Ogden, Utah 7/2008 - current
Stirling engine based renewable energy company, venture capital funded
'high pace low resource'. Design, develop and manufacture concentrated
solar power based energy generation systems. Interface to senior team,
board/investors and utility site developers.
Director - Supplier Development
6/2012 - current
. Responsible for re-establishing a supplier development activity in
support of launch of the PowerDish product.
Director PowerDish - Product Family Team
9/2011 - 6/2012
. Responsible for engineering development team; hire/fire, design reviews,
test/validation,
. Daily team reviews and weekly/monthly investor reporting.
. Emphasis on driving product to commercial viability through supplier
involvement
Director of Engineering - Engine, Heat Drive and Concentrator
8/2010 - 9/2011
. Responsible for establishing 'design for cost' next generation parabolic
concentrator and heat drive systems. Focused on meeting apportioned
volume cost targets.
. Establish and manage internal and external resources to support design,
analysis, validation and release
. Support investor, customer, consultant and supply chain development
Engineering/Launch Manager - Pilot engine/Heat Drive/Power/Control
Electronics 2/2009 - 8/2010
. Lead design/development of production generation of heat drive system
comprises: frame and shrouds, cooling system, solar thermal protection
integration, sensor/electronics and
. Manage internal and external resources (tier 1 suppliers); design,
analysis, release, prototype/tooling
. Lead production launch of Pilot heat drive/engine for initial customer in
Madrid, Spain
. Manage internal power/control electronics group and external supplier
Principal Engineer - Engine Team
7/2008 - 2/2009
. Responsibility for design reviews, process reviews and launch readiness
for engine release
. Manage cold heat exchanger (CHX) supply base and transition to next
generation CHX
. Provide volume launch leadership to development team
Magna Car Top Systems (MCTS) 7/2007 - 7/2008
Design, develop and manufacture of soft top and retractable hard top
convertible roof systems.
Engineering (Program transfer position)
. Responsibility for engineering of transferred program from Dura
Convertible Systems Adrian, Michigan to MCTS Toluca, Mexico. MCTS
received a General Motors Recognition Award in January 2008 for a
flawless re-launch.
. Customer focused product creation for VW and Ford future programs.
. Critique and presentation of a retractable hard top roof system to
Suzuki, Japan.
Collins & Aikman, Dura Convertible Systems, Adrian, MI 1991 -
7/2007
Design, develop and manufacture of convertible roof and fluid power
actuation systems. Direct interface with GM, Chrysler, Ford, BMW, Rolls
Royce, Fiat, Alfa Romeo, VW, Audi, Hyundai, Nissan, Shelby.
Senior Director Product and Manufacturing Engineering
2002 - 7/2007
. Broadened responsibility for Customer focused product, production and
launch readiness related activities at Dura locations in Adrian, Michigan
and Toluca, Mexico. Direct integration of convertible roof systems to
vehicle systems at Customer sites. Application of lean manufacturing
principles to maximize returns.
. Portfolio development in support of division sale. (Company closed in
2007 due to bankruptcy of parent company)
VP Product Engineering 1998 -
2002
. Responsibility for initiating advanced design, R&D, product development
and validation of convertible roof systems and fluid power actuation
systems. Engineering activity encompassed locations in UK, Germany,
Italy, US and Mexico.
. International customer presentations to develop market penetration.
Director Product Engineering 1995 -
1998
. Responsible for product engineering, validation and development
departments tasked to bring new programs to market.
. Program management, design and launch activities for Alfa Romeo roof
system supplied to Milan, Italy.
Manager Product Engineering 1993 -
1995
. Release new products, manufacture 'prove out' prototypes, initiate
validation and resolve development issues. Manage cross functional
design reviews with Customers and suppliers. Establish dynamic
simulation for inputs to predict strength characteristics via finite
element analysis
Advanced Engineer
1991 - 1993
. Responsible for specific advanced product design and development
GKN Technology, Auburn Hills, MI 1986 - 1991
Design, development and validation of ground vehicle based passive/active
suspension systems. Interface to Chrysler, Ford and GM on advanced programs
Director Product Engineering
. New company 'start up' to meet growing US customer demands. Established
product design, design analysis, development/test and prototype
departments for advanced composite and 'active' vehicle suspension
systems. Interface to Vauxhall, Volvo, Ford trucks for development
updates
GKN Technology, Wolverhampton, UK 1981 - 1986
Product Engineer - Suspensions
. Managed vehicle manufacturer sponsored advanced suspension programs.
Responsibilities included concept design (patents granted), packaging
layouts, structural integrity, prototype build and laboratory/proving
ground evaluation.
Product Engineer - Product Engineering Division
. Principal engineer undertaking design and development of weight optimized
forged steer axle beams. Established and defined fundamental design
criteria and initiated computer based closed form design assessment
software.
Raydyot Ltd, Cradley Heath, UK 1978 -
1980
Design, development and production of OE and aftermarket vehicle lighting
and mirror systems. Interface to Ford, Vauxhall and EU certification body.
Product Designer
. Concept, design and development of OE and after market automotive
accessories. Liaison with OEM's and after market customers on mirror and
lighting system design. Responsibilities for development of front and
rear lighting systems via photometric laboratory investigations with EU
certification.
Eaton Yale Ltd, Wednesfield, UK
1976 - 1978
Design, develop and manufacture of lift trucks
Product Designer
. Concept, design and development of fork lift truck structures and
mechanisms.
EDUCATION
Walsall College, UK - Graduated - Production/Automation Certificate
Engineering Industrial Training Board (1 year sabbatical)
Highfields High School, Wolverhampton, UK
Leadership development - ongoing
Collins & Aikman Kaizan Lean Manufacturing College 2001
Design for Excellence 1990
Effective Engineering Management 1989
Accomplishments
Eaton Yale 1 Patent award 1978 Inventor
GKN IMechE, London UK 1985 Co-author
3 Patent awards 1988 Inventor
Collins & Aikman 2 patent awards 1993, 2006 Inventor
PACE award 2000 honorable mention (fluid
power)
SAE, Detroit 1996 Author and Presenter
ISATA, Italy 1997 Author, Presenter and
Chairperson
US Citizenship September 18, 2002
References (upon request):
P Rooney Net Health Systems - CFO (ex Infinia VP
Engineering/CFO)
T Smith Bruker Elemental - Director Engineering
B J Dabell N Code International (ex GKN) - Chairman
E. V. Smutek Dura Convertible Systems - Owner, Retired
INTERESTS
Reading, traveling, tennis, racquetball, hiking