Engineer Engineering

Usama Q. Abdulrehman

*** ******* **.

Apt ***

Troy, MI 48083

Home Phone: 248-***-****

Cell Phone: 248-***-****

E-mail: *****.*.***********@*****.***

Summary

A detail oriented, self-motivated engineering professional with over 10

years of experience at Original Equipment Manufacturers (OEM) and Contract

Manufacturing Services (CMS) focused on design, assembly, and fabrication

of complicated Electro-Mechanical systems for Automotive, Tooling, and

Automated Test Equipment (ATE). Strengths include solid communication

skills, problem-solving skills and adapting to change.

Experience

ThyssenKrupp System Engineering, Inc.

Documentation Specialist

07/22/2013 - Present

- Generated technical service manuals and final 2-D AutoCAD documentation

drawings.

- Diagnosed Bill of Material and Spare Part lists for GM, Chrysler, BMW,

and Ford engine assembly machine plants to meet specified standard

guidelines, templates, title blocks, balloons, and CAD design library.

- Clarified design issues with control engineers and drafters to meet

quality assured deliverable contents.

- Generated ECPL placards, electrical power distribution plant layouts,

safety tags, lubrication charts, mechanical equipment design intent from

concept through the development of final layouts and Bills of Material.

- Reviewed and liaison the development of specifications with manufacturing

engineers.

- Enriched concept sketches, final layouts, Bill of Material, and resolved

mechanical commissioning issues, cost units.

- Created balloon layout deliverables for transform to engineering and

procurement release.

Macomb Community College

Advanced Unigraphics Training

05/07/2013 - 07/21/2013

- Designed complicated automotive components in Unigraphics NX 7.5 using 2-

D detailing and 3-D modeling.

- Created 2-D assembly drawings, illustration sheets, Bill of Materials,

applied GD&T and mechanical industrial standards.

Tata Technologies, Inc.

AutoCAD Support Engineer

07/29/2012 - 05/06/2013

- Delivered AutoCAD and Autodesk Inventor training in public classroom and

on customer sites.

- Generated teaching content from approved curriculum and develop daily

lesson plans.

- Researched and investigated customer's design requirements,

specifications, manuals and to evaluate CAD feasibility, quality assurance

of tooling designs, automotive components.

- Created 3-D models, assemblies, presentations and drawings for mechanical

systems.

- Programmed layout variations in Autodesk Inventor's iLogic, iPart, and

iTable.

- Specialized in Autodesk Factory Design Suite's Installation,

customization, configuration, network licensing, & deployment across global

sites, and production volumes.

- Regulated class material and contents to speed the adoption of electronic

document management system and database.

Oakland University

Graduate Teaching Assistant

09/01/2011 - 07/28/2012

- Analyzed and improved client data retrieval process and applied Microsoft

Excel to expedite the approval process and data filtration.

- Established new procedures resulting in increased productivity and

resource utilization.

- Validated student's petitions requests and maintained internal database.

- Restructured student's electronic documentation process from a stand-

alone system to an integrated application.

University of Illinois at Chicago

Continuing Education

03/17/2009 - 08/31/2011

- Reviewed different data types in a human interface system and transformed

into knowledge base information system.

- Designed logical and physical layer of SQL database system for

Appointment Scheduling User Interface.

- Created business plans, wrote reports and proposals for variety of

organizational functions.

- Analyzed information systems, developed and performed data modeling using

Microsoft Visio, and Smart Draw.

- Developed fact finding techniques needed to gather information about a

system.

- Developed and performed data modeling and analysis of process modeling

techniques.

- Produced a feasibility analysis and constructed system proposal, and

validation of object oriented analysis modeling.

- Assessed projects from conceptualization through implementation,

evaluation.

Sierra Proto Express, Inc.

Technical Account Manager

08/02/2008 - 03/16/2009

- Managed technical relationship with potential Printed Circuit Board

customers in planning manufacturing activities, tracking open issues,

coordinating resources, and documenting status.

- Provided engineering consultation to solve technical problems from design

to finished first article (FA) product state utilizing company standards

and customer's requirements.

- Educated customers and partners on critical factors for successful

implementations.

- Led $500K project planning and management of internal resources for

design projects.

- Directed and negotiated business terms with major vendors and replaced

existing work flows with enhanced communication between procurement and

manufacturing.

- Formulated company strategies to improve business and operational

processes.

- Appointed as technical liaison and single point of contact for US

customers and oversees production services.

- Ensured all manufacturing logistics related to design, fab, assembly, and

test were performed per ISO procedures.

Nano Integrated Solutions, Inc.

PCB Technician

10/02/2007 - 08/01/2008

- Lead engineering drawing review meetings and drove completion of new

product manufacturability requirements and process improvements using

Microsoft Visio.

- Remodeled Bill of Material (BOM) structures on AutoCAD drawings to

capture design and manufacturing contents for faster internal production

and external outsourcing.

- Restored and upgraded test procedures of sockets, high power connectors

and maintained digital library of data sheets, specs for customized

electronic components.

- Drove schematic capture, guided Printed Circuit Board (PCB) designs,

prototyped bring-up and debugging, ensured that assembly and test processes

were accurately detailed in a user-friendly format for production.

- Provided internal consultation in special electronic and fortified

mechanical assembly, hand soldering, board inspection, continuity

verification, tuning, rework, troubleshooting of thru-hole (TH), surface

mount (SMT), mixed technology

- Utilized Digital Voltmeter (DVM) and Oscilloscope to troubleshoot Ball

Grid Array (BGA) and Quad Flat Pack (QFN) Integrated Devices at prototype

stages.

Cody Electronics, Inc.

Design Support Engineer

06/17/2006 - 10/01/2007

- Coordinated AutoCAD design documentation with engineering and logistics

to meet customer's requirements and support production in the release of

Engineering Change Order (ECO) and Bill of Material (BOM) based on

customer's Quote (RFQ).

- Developed and generated 2-D and 3-D layout features for electrical

modules and sub-systems to support engineering and assembly production

groups.

- Rectified design support in new parts creation and maintained

documentation for engineering changes and revisions through Engineering

Change Notice (ECN).

- Collaborated in cost reduction programs for volume designs. Provided

feedback to designers for competitive, innovative high quality solutions at

lower prices and managed outside vendors and suppliers.

Pycon, Inc.

09/08/2001 - 06/16/2006

Applications Engineer

- Developed company's DFM, DFA, and DFT manufacturing rules referencing to

IPC, industrial standard methods, and studied ISO documents.

- Applied mathematical formulas and MATLAB to support Research and

Development (R&D) projects and standardized design concepts.

- Performed Design Failure Mode and Effects Analysis (DFMEA) to identify

risks.

- Constructed checklist using Microsoft Office tools for functional

integration of electrical parts and mechanical assemblies by using

applicable surface finish, process, material specification, geometry,

tolerances, electrical characteristics, wiring diagrams in PCAD.

- Calculated layer stackup and controlled impedance of Printed Circuit

Boards (PCB).

- Collaborated in design review meetings with customers and program

management.

- Generated Design, Validation Plan Reports (DVP&R), Control Plan, and

Process Flow.

- Managed global design team, fabrication and part suppliers to deliver

high quality electro-mechanical test fixtures per customers specifications.

Education

Oakland University

PhD Electrical and Computer Engineering, expected 2015

Santa Clara University

M.S. Engineering Management, 2007

University of Engineering and Technology

B.S. Electrical Engineering, 2000

Skills

AutoCAD 2013, Inventor 2013, Unigraphics NX7.5, CATIA V5, Vault 2013,

MATLAB, Visio, COMSOL, PCAD, PCB Schematic & Layout, CAM 350, MS Project,

MS Office, Magic Draw, Corel Draw, GD&T, Project Management, Six Sigma,

Java, C, UML, HTML, Web Development, Simulation.

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