Manager Engineer

KERRY CARILLI

*** ****** ***** *** **** California 95123 408-***-**** Cell: 408-***-**** ********@*******.***

Accomplished professional with considerable experience directing operations, managing personnel, controlling inventory, implementing programs and ensuring quality. Results-oriented candidate with a proven track record achieving objectives, increasing profits, developing process improvements and building professional relationships Motivated individual with exceptional leadership, communication, technical and analytical skills.

STRENGTHS SUMMARY

Process Control Engineering Industrial and Electronic Equipment Manufacturing Operations Management

Water and Process Technologies Statistical Process Control Program Administration Process Improvements

Inventory Control Performance Metrics Quality Standards Motivational Leadership Staff Development

Vision Planning Profit Growth P&L and Budgeting Client Satisfaction Collaborative Relationships

NOTABLE ACHIEVEMENTS

Vast experience in semiconductors, Clean room and cleaning process, chemical milling and electroplating.

Developed gallium arsinide CMP process for new product line.

Extensive EHS background in for all facet of the operations, from permits, training program development.

Bureau Veritas, San Ramon, California 2012- present

Operations/EHS Consultant

Project management for new building design lay out and permits.

Upgrade existing utilities to improve process: Clean rooms, DI water system, and exhaust system upgrade and retro fit.

Developed and delivered training on a variety of equipment and process: Lasers, Xray, hazardous materials operations, hot work, and electrical.

Acquire permits for existing facilities and upgrade to current permits to support increased production. Interfaced with agencies for inspection and follow ups to permits.

Preparation and execution of external audit. Received excellent marks. Closed all audit finding within defined time table.

Defined chemical processes, revising procedures in support of GMP/GDP protocol for medical device CE mark.

General Electric, Water and Process Technologies- San Jose, California 2006-2011

Plant Manager

Manage operations of an ultrapure water plant including administration of the environmental health and safety (EHS) program, the service department, the warehouse, regeneration, fabrication and membrane cleaning

Serve in a highly accountable position responsible for P&L including contribution margins and operating margins

Interface with the sales team to establish new customers, effectively resolve issues and improve relationships

Coordinated all elements of the EHS program including maintenance of permits, Lockout/Tagout (LOTO), job safety analysis, training mandates and contractor safety

Led inventory control to develop new process improvements for inventory management, control and reductions

Establish statistical process control (SPC) program for multiple types of manufacturing processes, including process capability studies, design of experiment and control charts with OCAP’s.

Ensured quality management systems and guided the plant through the ISO 9000 certification process in 2011

LSA Cleanpart, San Jose, California 2004-2006

Director of Engineering

Work with various texturizing process including bead blasting, Twin wire arc spray of aluminum, and chemical etching. Processes used in support of Applied Material, Novellus and Lam Research OEM and recycle equipment for CVD, PVD, and Etch. Work with fabs to extend cycle time and process optimization

Applied software packages to improve manufacturing and quality; implemented metrics to measure progress

Increased revenue 30% in year one and 25% in year two and improved on-time deliveries from 60% to 95%

Managed company operations, enhanced profits, cut material costs, collaborated with the marketing division to attract new customers and installed metrics to monitor process control, quality and performance

Exsil. Inc., San Jose, California 2000-2003

Engineering Manager/ Process Development Engineer

Served effectively at a 24-hour/day, 5 day/week silicon and gallium arsenide wafer manufacturing operation

Supervised six engineers and technicians; worked with vendors and service providers on project requirements

Designed processes for gallium arsenide strip/etch, chemical mechanical polishing (CMP) and post-polish cleaning

Performed process control engineering for the manufacturing of silicon wafers, specifically CMP polishing, RCA chemical cleaning processes and inspection

Maintained metrics of performance in the form of statistical process control (SPC) using both trend and control charts for various elements including TTV/TIR, STIR, surface particles, clean room certification, etch rates, polishing removal rates, surface metals, cations/anions and process capabilities studies (Cpk)

Held accountable for forecasting materials, manpower, capital equipment capacities and quality assurance

Performed marketing and advertising functions to launch products; conducted sales calls and exhibit booth sales

Unisil Corporation, Mountain View and Santa Clara, California 1994-2000

Engineering Manager/Production manager

Developed chemical milling and etching process for a variety of materials: Various stainless steels, Copper, Molybdenum, Brass, Aluminum, Epoxy, tantalum, Glass, and magnetic media on glass substrates.

Performed process control engineering for the manufacturing of silicon wafers, CMP polishing, RCA chemical cleaning processes and inspection; responsible for forecasting materials, manpower and equipment capacities

Developed SPC performance metrics using both trend and control charts for: TTV/TIR, STIR, surface particles, clean room certification, etch rates, polishing removal rates, surface metals and cations/anions

Maintained class 10 and class 100 clean room protocol and the facility’s ultra pure DI/RO water system

Ensured proper implementation of new equipment and processes, documentation and training of the operators

Handled documentation and assisted with the initial certification and re-certification efforts for ISO 9001.

Lockheed Corporation-Sunnyvale California 1981-1994

Supervisor of Solar Electronic Devices/Safety & Environmental Engineer/Lead Material & Process Control Engineer

Supervised 100 direct and indirect employees in a multi-shift manufacturing assembly of electronic solar devices involving lamination, wiring board construction, circuit board production, assembly and testing of power devices

Developed highly successful continuous quality improvement (CQI) teams and statistical process control programs

Created and presented production performance measures with cost break downs, schedules and inventories

Maintain and monitor multiple waste treatment facilities in the plant and maintain database on the effluents

Originated the company’s waste minimization and pollution program per RCRA requirements

Directed seven engineers responsible for printed circuit boards, plating shop and chemical milling operations

Acquired skills in photo imaging and plating operations using copper, nickel, rhodium, gold, silver, tin and lead

Maintained consistent control of process and defined action to recover from out of control conditions

Designed and incorporated new procedures into the system including process instructions and employee training

Implemented new tools and capital equipment to promote improved process and reduce environmental impact

EDUCATION AND PROFESSIONAL DEVELOPMENT

Bachelor of Science, Biology – University of California at Irvine

Bachelor of Science, Chemistry – University of California at Irvine

HAZWOPER Certification and annual refresher

Supervisor Training and Education Program (STEP) Legal Seminar for Management Legal Seminar for

Management Management by Walking Around (MBWA) Managing Diversity Motivation and Behavioral

Interviewing

Professional references available upon request

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