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Injection Molding Engineer

Location:
Fort Wayne, IN
Posted:
January 16, 2014

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Resume:

JOHN NATHANAEL COCHRAN

*** ****** **** ***** • Fort Wayne, Indiana 46804

Cell Phone: • E-mail: **********@*******.***

PROFESSIONAL OBJECTIVE

To secure employment with a company that promotes continued learning and demonstrates growth with a team-oriented environment that will utilize my skills developed through both formal education and experience in the manufacturing industry.

EXPERIENCE

2011 – 2013 (2 Years) Guardian Automotive Industries Auburn, IN

07-2011 – 07-2013

Process Reliability Engineer

Create process and equipment parameter sheets, training requirements, visual work instructions, and preventative maintenance procedures for injection molding and tempering departments.

Procurement of injection molding, Glassline furnace, Precision and Aisa screen-printing equipment, assembly stations, and Graco adhesive delivery systems.

Manage maintenance and operations to execute planned preventative maintenance tasks and rebuild tasks.

Be engineering and technical leader by developing and facilitating process improvements, review interruptions and determine corrective actions.

2010 – 2011 (8 Months) Johnson Controls Interiors Manufacturing Kendallville, IN

11-2010 – 07-2011

Process Engineer

Trial new and existing injection molds and materials for internal cost reductions, isolation of design issues, verify tool modifications.

Implement and modify safety standards, work instructions, and process characteristics within an injection molding and assembly environment.

Train 4 molding technicians and 3 material handlers of new technology as needed and be the driving force to achieve daily production demands.

2009 – 2010 (1 Year) BAE Systems Fort Wayne, IN

10-2009 – 11-2010

Operations Associate

Execution of planning functions and vouchering of required time to WIP jobs in AEGIS ERP system.

Military J-STD-001 operational understanding of soldered electrical joints of digital and analog PWBs.

Installation of electrical components to powered wire boards for F18, F22, and JSF fighter series jets.

1996 – 2009 (13 Years) Robert Bosch Automotive, LLC Albion, IN

03-2008 – 05-2009

Process Engineer / Technician

Established all process characteristics and performed all in-house samples of new injection molds with a 100% on-time delivery to schedule.

Assisted in developing of new injection mold process standards to assure optimized manufacturing performance.

Conducted Design of Experiments to investigate and define key characteristics of the injection molding process.

11-2007 – 02-2008

Special Projects Technician – 4 month assignment

Served as a department representative to evaluate an injection molding and stamping facility for possible outsourcing of low-volume products.

Compiled sample processes, press parameters, and RJG reject limits into an Excel™ master spreadsheet.

Created instructions to standardize press set-points, mold characteristics, and RJG reject control limits.

10-2002 – 10-2007

Lead Mold Technician

Communicated mold failures and design issues to both Tooling and Engineering for corrective action.

Directed 2-4 Mold Technicians to achieve production demands and 5S and quality standards.

Launched utilization of polypropylene check-ring design for GMT900 to reduce scrap and tooling costs.

EDUCATION

2006 – 2009 Indiana Institute of Technology Fort Wayne, IN

Associate of Science in Industrial and Manufacturing Engineering

Graduation: May 2009

ADDITIONAL SKILLS

FMEA, SWI, BOM, SPC, APQP, PPAP, ECR

Leadership Supervisor Training

PVC Soft & Rigid, Nylon 6, Nylon 66, PP, ASA, PTE, PC, Acrylic, TPO, Acetel, ABS

J-STD-001 Digital, Analog PWB Certification

J-STD-001 Assembly, Rework PWB Certification

RJG - Master Molder – Module I - Certification

Paulson Injection Molding Certification

Paulson Pro Molder Certification

Robot Programming – Yushin, Nachi, Sepro, Whittman

MTTR, MTBF, KPI, KPM, WO experience

Continuous Improvement Process (CIP) Workshops

Green Belt Certified

Lean Manufacturing Tools:

o Kanban

o Kaizen

o 5S - Champion

Process Monitoring Systems:

o DARTScanner™ Process Data Collector

o eDART System™ - Software

Problem Solving Processes:

o 8D System

o A3 – Toyota Motor Corporation

Microsoft™ Office Suite

Billco Glass Washer, Oven, CNC Grinder, Hydraulics, Seals experience

AutoCAD™ Software

Cincinnati, Toshiba, Niigata, HPM, Newbury, Van Dorn, Newbury, Mitsubishi

Nissei, Husky, Sumitomo, Engel, MIR

GageTalker™ and GainSeeker® SPC Software

Forktruck: Standup and Sit-Down Certified

CPR and First Aid Certified



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