Metallurgical Evaluation, Metallography, Mechanical testing

Email: acb0pd@r.postjobfree.com Address: Al Mina road, Dubai

KUSH KUMAR Date of Birth: 2nd August, 1986

Mobile: +971-**-***-****

ACADEMIC QUALIFICATIONS

Year Institute Qualification CGPA/%

**** - 10 IIT Kharagpur B. Tech. (Honours) in Metallurgical and Materials Engineering 6.95/10

2003 Raj Narayan College, Hajipur Class XII 67.50 %

2001 Sahyogi High School, Hajipur Class X 70.00 %

WORK EXPERIENCE

Analyze and Troubleshoot Manufacturing Processes

Conduct Research using Laboratory Experimentation

Interpreting Failure Data and Laboratory Test Results

Prepare and Present Technical Papers & Process Reports

Developing and Installing New Manufacturing Equipment

Core Competencies

Manage Multiple Projects and New Product Releases

Training and Supervising Technicians and Production Staff

Process Control & Programming

Analysis through Statistical Process Control (SPC)

Working Independently or in a Team Environment

Emirates Industrial Laboratory, Dubai Metallurgist Dec.’12 - Present

Emirates Industrial Laboratory, a leading inspection company, covers services in Laboratory testing, Engineering, Inspection and

consultancy to Petrochemical, Oil and Gas, Power, Construction and other cognate industries.

Perform metallurgical failure analysis/investigation of components failed in -service from various industries.

Conduct metallurgical/corrosion tests/ replica metallography on the samples for the conformance/qualification

Responsibilities

against ASTM/NACE/ASME/other applicable standards.

Visit plant sites/operational locations to gather information/data related to condition assessment.

Carried out Failure Investigation on various components & equipments from the Marine, Oil & Gas refineries

and other Engineering Industries to determine the causes. This involved the preparation of detailed reports

with technical findings & evidences, discussion, conclusion, recommendation and photographic

documentation. Major clients: ADMA-OPCO, DUBAL, DUSUP, Schlumberger, Dubai Petroleum, Qatar

Petroleum, Trelleborg, Drydocks Dubai, Noble Drilling, WESCO, Samsung Engineering.

Achievements

Carried out Insitu Replica Metallography on Engineering components and equipments such as Boilers,

Reactors, Furnaces and other equipments of Marine, Oil & Gas Refineries etc to determine micro structural

degradation ( due to thermal damages), assess & report actual metallurgical conditions of the components.

Microstructure Description and Discussion with Interpretation, Results, Conclusion and recommendations.

Major Clients: ADMA-OPCO, Qatar Petroleum, Harris Pye, Tiger Steel.

Jindal SAW Gulf LLC, Abu Dhabi Engineer (Quality Assurance)-R&D Dec.’11 - Oct.’12

Jindal Saw Gulf LLC, a ductile iron pipe (DN 250-2200) manufacturing industry through Spun centrifugal casting process with initial capacity

300000 TPA.

Established Quality Assurance laboratory with performance testing (type testing), tensile testing,

compositional analysis using Optical Emission Spectroscopy, Micro -structural Analysis, Brinell hardness testing

and Sieve Analysis facilities.

Successful erection and commissioning of centrifugal casting machine in the plant, contributed as a member.

Prepared QMS (ISO 9001) and Occupational Environment Health and Safely management plan.

Assisted in the delivery of the internal audit program.

Achievements

Developed and implemented Quality Plans and Inspection and Test Plans necessary to assure the quality of

product and service delivery.

Assisted in the development of Procedures and Work Instructions required by the organization to ensure

control of processes.

Analyzed and stabilized elemental compositions, temperature and other heating conditions of melt/Mg-

converter for efficient Mg-recovery, smooth casting and consequent heat treatment process.

Graduate Engineer Trainee (Quality Assurance) June’10 - June’11

Tata Metaliks Kubota Pipes Ltd., Kharagpur

Junior Manager (Quality Assurance) June’11 - Sep.’11

Tata Metaliks Kubota Pipes Ltd., a ductile iron pipe (DN 80-800) manufacturing industry through Spun centrifugal casting process with

initial capacity 200000 TPA.

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Email: acb0pd@r.postjobfree.com Address: Al Mina road, Dubai

KUSH KUMAR Date of Birth: 2nd August, 1986

Mobile: +971-**-***-****

Analyzed major non-conformities (leaks and cracks) in products (ductile iron pipes), presented and established

countermeasures for prevention that in turn demonstrated 15 % decrease in the non -conformities.

Led Kaizen initiatives in the casting area for control of major non -conformities in the products.

Developed standard operating procedures for field staff and laboratory personnel and prepared Laboratory

Achievements

quality manual.

Employed statistical analysis of quality assurance data deploying spreadsheets.

Developed MatLab Program for obtaining real time analysi s and observable trends of production vis-à-vis non-

conformities of pipes.

Training in ductile iron pipes manufacturing through Spun centrifugal casting process.

Training and/or

Certified QMS Internal auditor for ISO-14001 and ISO/IEC 17025:2005.

Certification

ACADEMIC PROJECTS

B. Tech. Project Metallurgical and Materials Engineering, IIT Kharagpur July ’09 - May‘10

Title Structure Property Relations of Cu-Cr-Zr alloy, a plasma facing diverter plates.

Commenced project of metallurgical investigation on Cu-Cr-Zr samples.

Conducted experiments where samples were subjected to varied number of thermal fatigue cycles with

Achievements

different aging conditions.

7% increase in hardness was observed at higher number of thermal cycles given to the samples.

Term Project Metallurgical and Materials Engineering, IIT Kharagpur July - Nov ’2008 &09

Creation of dislocation in Cu-system and stabilization using Molecular Dynamics (MD) and visualization of

Title

structure in Visual Molecular Dynamics (VMD).

Developed Fortran program for computer simulation of Cu-system and introduced dislocation in the structure.

Stabilization of the structure in MD simulation.

Achievements

Visualization of destabilized and stabilized structure in VMD.

The model was used to demonstrate the motion of dislocation in Cu to junior students.

Minimization of the cost production concurrently maximization of production from industrial data, using Strength

Title

Pareto evolutionary Genetic Algorithm.

Developed MatLab program for Strength Pareto evolutionary algorithm to simulate optimization.

Achievements

Minimized production cost and optimized production volume.

SUMMER INTERNSHIP

Faculty of Nuclear Science and Physical Engineering, Czech Technical University, Prague, Czech Republic May’09 - July‘09

Effect of inhomogeneous plastic deformation and inhomogeneous thermal fields on real structure of surface

Title

layers of metals, investigation by X-ray methods.

Developed MatLab program to verify, compare and contrast the results obtained from pre-installed software.

Achievements Residual stress measurement using X-ray diffraction techniques.

Conducted experiments on steel samples collected from heavy machinery and automotive industries.

SKILLS

Engineering: Metallography, Tensile Testing, Hardness Testing, Impact Testing, OES, SEM/EDS, XRD, TEM

Programming: C, C++,Fortran, MatLab Software: AutoCad, MS office excel, word, Photoshop

EXTRA ACADEMIC ACTIVITIES

Period Position Achievements

Led the team to 2 position in Inter-hall competitions (out of 12 teams).

nd

Captain, Fine and Applied Arts, Patel Hall Acquired position among top three teams after a gap of 3 years.

2009-10

Bagged three medals (one each of gold, silver and bronze) in Inter-hall

of Residence

Fine Arts Cup.

Captain, Illumination and Rangoli, Patel Was directly involved in allocating the budget of Rs. 80,000 approximately.

2009-10

Managed a team of 450 students.

Hall of residence

Head, Accommodation Team, COMPOSIT Supervised the registration and accommodation of nearly 500 participants.

2008-09

Successfully coordinated events in Fine Arts.

Secretary, Fine and Applied Arts, Patel

Solely responsible for designing costumes and sets for Inter -hall dramatic

2007-08

Hall of Residence

events.

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