JOHNNA J. WILSON

***** *. ***** **, ******* LA 215-***-**** ac9lg2@r.postjobfree.com

Sr. Electrical and Control Engineer and Engineering Manager / Sr. Engineering Architect / Project Manager

Results driven Senior Engineer and Project Manager specializing in automation, robotics, process control, power distribution and systems engineering with over 20 years of experience in large scale manufacturing environments. Strong technical background and innovative solution visionary able to think outside of the box. Dedicated to providing successful solutions that satisfy an organization’s goals for productive growth, lean principles and reducing costs. Proven record of excellence, dedication and growth. Multiple greenfield plant experience.

Professional Career Progression

07/2016 – Current -- Bayou Steel Group Laplace, LA - Electrical Engineering Manager

Manage and direct engineers and plant electricians. Interview and evaluate new electricians and engineers. Oversee projects and day to day activities, making daily reports to management. Direct and work with controls engineering and electrical department day to day activities and project work. Manage and maintain sub power for entire facility.

Electrical Engineering

Department Management

Management of teams and employees

Training

Large Scale Power Distribution Systems

Control Design, implementation and troubleshooting

Furnace, Casting and Mill Systems

System evaluations and upgrades

Drive Systems

Safety systems

Multiple platform programming

AutoCAD, drafting and schematic drawing

Project management, gated processes

Revising plant drawings, certifying and reissuing

12/2016 – Current -- Aleris Lewisport, KY – Sr. Electrical Engineer

Control and electrical engineer architect for multiple plant systems and controls implementations. Design and implement turnkey control systems for manufacturing systems.

Electrical Engineering

Engineering design, implementation and troubleshooting

Large Scale Power Distribution Systems

Control Design, implementation and troubleshooting

PIDs, Loop Tuning, AC/DC Drives

Furnace and Casting Systems

PLC programming and System Design

HMI design and implementation

Safety systems

Multiple platform programming

Vision and measurement systems

Autocad, drafting and schematic drawing

Project management, gated processes

Management of electrical and mechanical hourly employees

09/2013 – 12/2016 -- US Steel Fairfield Works, Fairfield AL – Sr. Control Engineer Architect / Sr. Electrical Engineer

Control and electrical engineer architect for multiple plant systems and controls implementations. Design and implement turnkey control systems for manufacturing systems. International travel for project builds.

Electrical Engineering

Robotic Engineering, design, implementation and troubleshooting

Large Scale Power Distribution Systems

DCS systems, installation and support

CNC integration and support

Control Design, implementation and troubleshooting

Turbine engineering

Automation design

PLCs (AB, ABB, Siemens, Fanuc, Omron)

HMI design and implementation

Safety systems

Wonderware, Archestra, Rockwell

Vision and measurement systems

Autocad, PI Process Book, MS Suite

Technical project management on projects of 50 million dollars and above

Project management, gated processes

Management of multiple discipline teams

02/2013 – 07/2013 SiO2 Medical Products – Sr. Automation Engineer/Sr. Project

Manager (Contract) Auburn, Al

Sr. Automation Engineer for startup facility. Technical project

manager and engineer for multiple automation implementations.

Design equipment for manufacturing systems. Work with multiple project teams to assure smooth startup.

Electrical Engineering manager

Plant automation design and installation

Vision Systems design and installation

Robotics design, installation and maintenance

Controls Design

Troubleshooting and maintenance of plant production systems

Project management of multiple startup projects

Direct and manage cross fuctional teams

Automation design

PLCs

Wonderware, RS Logix

AutoCAD, ProE, Solidworks

Design and implementation of new equipment and software

SQL Database Administration

05/2012 – 12/2012 BASF Philadelphia, PA– Regional Project Manager/Sr. Electrical and Controls Engineer (contract)

Technical project manager for multiple facilities. Design

implementation and troubleshooting of multiple plant automation

and control systems. Assist multiple facilities as a Sr. Electrical Eng.

Design and implementation of new equipment and software

Plant automation design

Vision Systems

Robotics design, installation and maintenance

Plant Safety Systems

Controls Design

Project management of multiple projects over 1m

Project management, gated processes, Lean and Sigma

Direct and manage multiple contractors

Automation and software design

Electrical Engineering manager

Allen Bradley and Siemens PLCs

AC/DC Drives, Loop Tuning, Servos

Wonderware, RS Logix, Simatic

AutoCAD, ProE, Solidworks

06/2011 – 5/2012 USN/Philadelphia Ship Yards – Project Mgr/Senior Automation and Control Engineer (contract)

Design and implement control systems and automation. PLC systems

design, implementation and troubleshooting.

Manage multiple site contractors.

Design new equipment layouts for naval ship automation and

control systems. Implement lean manufacturing

standards and optimize manufacturing standards.

Design and implementation of new equipment and software

Controls Design

Vision Systems

Project management

Staff management

Allen Bradley and Siemens PLCs

HMI Design

AC/DC drives, PIDs, loop tuning

Government Security Clearance

9/2010 – 5/2011 Dupont, Parlin, NJ – Automation and Control Engineer/Project Mgr

(contract)

Install, troubleshoot and support of PLC systems for multiple

facilities. Design new equipment and controls as per customers

needs and specifications. Project manager for multiple capitol site

projects.

Provide custom programming, troubleshooting and automation

engineering for large scale plant projects

Allen Bradley, Siemens, Rockwell, Wonderware

Vision Systems

Robotics design, installation and maintenance

Drive and Servo systems, loop tuning

Server and Network Support

Work directly with customer to provide system functionality for custom manufacturing environment.

Manage capital projects and contracting personnel.

Upgrade, troubleshoot and manage control systems for multiple businesses at the site location.

Active member of Automation and Process Control Center of Competency, Rockwell Teams

Work on call basis to support 24/7 operating facility

Homeland Security Certified

01/2007 – 07/2010 Private Systems Consulting, Minneapolis, MN – Senior Project

Manager/Automation and Controls Engineer

Manage large scale projects for clients including all engineering

and IT designs, installations, implementations and training.

Custom design engineering projects for large manufacturing environments for multiple customers (3M Corp, Target, Katolite, MTU as examples)

Installation, troubleshooting, and management of custom systems

Developing customer specifications into fully integrated systems

Project Management of large scale engineering and IT projects

Custom panel/cabinet design and fabrication

AC/DC drives, PIDs, loop tuning

Programming, installation and troubleshooting experience of Allen Bradley, Siemens and other brands of PLCs

Custom design and implementation of operating systems, databases and enterprise-wide applications

Robotics design, installation and maintenance

Vision systems

Windows, Exchange Server 2003/2007, IIS, Clustered Servers, AIX, SQL, TSQL, Citrix XenApp, Unix, Linux server platforms experience

Design skills for developing schematics and electrical layouts

Experience in HMI/SCADA programming using various HMI packages such as Rockwell, Intellution, Cimplicity, VersaView, Modicon and Wonderware

Proficient with RSLogix5/500/5000, RSLinx, RSView, RSNetworx for DeviceNET, ControlNET,

Troubleshooting of large and complex controls systems, networks and applications

15+ years of production floor experience including Lean Manufacturing Principles

AutoCad, ProE, VB, Java, C++, Perl experience

SAN, NAS, and Network Administration

Custom ADRP, POF, and MOP analysis and documentation

4/1998 – 1/2007 EDS/General Motors, Roanoke, IN - Systems Engineer/Project

Manager/Sr. Automation and Controls Engineer

Provided engineering and IT design, implementation and support for all

phases of the production process. Production floor support working hands on with all equipment. Design custom applications and systems as per customer request and requirements.

Project manager for multiple plant projects (software and hardware)

Systems Engineer for multiple production systems, PLC and DCS programming, implementations and troubleshooting

Robotics design, installation and maintenance

Windows, Exchange Server 2003/2007, IIS, Clustered Servers, AIX, SQL, TSQL, Citrix, Linux and Unix server platforms experience

.

Installation, Upgrades and Troubleshooting of large and complex servers, load balancers, networks and applications

Crystal, VERITAS, VMware, BMC, Cimplicity, AutoCad, Pro/E, SCADA, Rockwell, Hummingbird, SMS, Oracle, Novell, Active Directory, LDAP, VPN, TCP/IP networking, Cisco, Java, Perl, C++

Systems Security Administrator

SAN and NAS Administration

Administering Microsoft Active Directory and Group Policies.

Change Management practices

Experience with the ability to program Allen Bradley PLC’s, Controls Logix, RS Logix, etc. HMI's and MMI's and some Siemens PLC’s.

AC/DC drives, PIDs, loop tuning

Experience in design of user interface screens using Wonderware InTouch and Intellution iFix.

Design skills for developing schematics and electrical layouts

Experience in HMI/SCADA programming using various HMI packages such as Rockwell Software, Intellution, VersaView, Modicon and Wonderware

Proficient with RSLogix5/500/5000, RSLinx, RSView, RSNetworx for DeviceNET, ControlNET, ControlLogix

Enhance existing PLC programs (structured text and ladder logic), components (CPU back planes, I/O boards, counters, modules, and devices), and communications modules (Ethernet) as required to deliver operationally-ready technology solutions

Coordinate and execute design and programming of PLC, HMI, VFD projects from hardware design, software integration through construction start-up.

Analyze performance problems and recommend solutions to enhance functionality, reliability, and/or usability. Apply metrics to monitor performance and measure key project criteria.

ACF2 Systems Administrator for multiple sites.

Develop strong working relationship with corporate engineers and assist in the scope, design and implementation of projects.

Member of the North America Disaster Recovery Team

ISO, ITIL, SAP, Stellent experience.

Blueprint and electrical schematic reading, excellent written, verbal and problem solving skills.

Develop and write custom ADRPs, MOPs and POFs.

Education

Muscle Shoals St. Community College Tuscumbia, AL

AD - Computer/Electronic Technology

Graduated with honors in top 5% of class

Auburn University Auburn AL

BS - Electrical Engineering / Computer Sciences

Graduated with honors in top 5% of class

PMP Certification

Six Sigma Black Belt Certification

Lean Manufacturing Processes

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