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Engineering Design & Additive Manufacturing

Rochester, NY, 14623
March 15, 2019

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Avik Mahapatra

*** **** **, *** ******** Apt #***06, Rochester, NY – 14623. 585-***-****, in: OBJECTIVE:

Seeking a Full-Time position in Mechanical Engineering (Design & Additive Manufacturing).

(Available from May 2019).


Rochester Institute of Technology, Rochester, NY: (August 2017 – May 2019) Master of Engineering in Mechanical engineering: CGPA: 3.3/4.0 Coursework: Computer Aided Design and Manufacturing, Powertrain Systems and Design, Vehicle Dynamics, Design for Manufacture and Assembly, Manufacturing Engineering Technology, Engineering Analysis, Advanced Engineering Mathematics, Classical Controls, 3D Printing and Composite Materials. Manipal Institute of Technology, Manipal, India. (August 2010 –May 2015) Bachelor of Engineering in Automotive Engineering: CGPA: 7.03/10 Coursework: Machine Drawing & Mechanical Design, Finite Elements Methods, Vibration, Tribology, Automotive Electrical & Electronics, Hybrid Electric Vehicle, Microprocessor & Mechatronics, Control Theory, Fluid mechanics, Programming in C++ etc.


Design Tools: Solidworks 17, Catia V5, Autocad 3D, Fusion 360, Master Cam.

Programming Language: MATLAB/Simulink, C++, Java, CNC Programming (G code).

Analysis Tools: Ansys, Solidworks Simulation

Other Software Tools: Primavera P5, 3D Printing, MS Office WORK EXPERIENCE:

Mahindra Vehicle Manufacturers Ltd, Pune, India, (April 2016 - May 2017) Senior Executive

Introduction: Mahindra is an Indian multinational automotive manufacturing corporation. It is one of the largest vehicle manufacturers by production in India and the largest manufacturer of tractors in the world. Role: Team Lead for design,3D modeling, Drawings & Prototyping of various components of new SUV vehicles. Responsibilities: Design and Modification of 3d models and drawings of internal components of the vehicle. Hard Control, Kolkata, India (Sept 2015 - March 2016) Product Engineer.

Introduction: Hard Control is a 3rd party heat treatment facility which undertakes various heat treatment process like Carburizing, Case Hardening, Nitriding, etc. for the various manufacturing industries like Automotive, Mining, Railways and the Defense Industries.

Role: Design & prototyping of furnace equipment depending on product & heat treatment Process and Quality Control of heat treatment samples.

Machinery and Process used: Sealed Quench Furnaces, Pit Type Gas Furnaces and various Hardness Testing machines, Micro Hardness Testing machine, Metallurgical Microscopes. Processes include. Destructive Testing such as Hardness, Micro structure, Case depth, Hardness traverse, Inclusion Rating, Nodular count of C.I. Non-Destructive testing such as Dye Penetration test, Magnetic Particle Inspection, and Ultra-Sonic testing. Mahindra Vehicle Manufacturers Ltd, Pune, India (May 2014 - August 2014) Internship

Objective: Time Study Analysis and optimization of Trim-Chassis-Final Vehicle assembly Line. Result: Optimization of the assembly line and the line side part storage. Runtime line stoppage time reduced by 30%


ME Final Project:

Additive Manufacturing of 3D Plate Lattices. (Jan 2019 - Present).

The main objective of this project is to develop and manufacture 3D Plate-Lattice structures using 3D Printing/Additive manufacturing processes with varying complexity of the 3D Place-lattice to target higher strength/stiffness to relative-density ratio.

BE Final Project:

Design and Analysis of Internal Combustion Engine Parts. (Jan 2015 – May 2015):

Design of engine Piston, Piston pin, Connection rod, Crankshaft, Piston Rings, Cylinder Liner and Cylinder block using SolidWorks and Catia V5 and analysis of designed parts done using Ansys. Course Projects:

Design of a Chain Sprocket Bucket Elevator system to lift glass balls in a rolling ball sculpture using all 3D printed parts. (3D Printing project).

3D Modeling and Assembly of a Sterling Engine with Interference and Motion Analysis. (CAD)

Manufacture and Assembly of a model Rig Piston Pump using CAM CNC Processes. (CAD)

Design of shaft, gear and bearings for a 22/1 right angle motor speed reducer gearbox (Powertrain).

DFMA analysis for dashboard components (Design for Manufacturing & assembly).

Co-relation between cutting temperature and chip color in high speed milling (Manufacturing).

Hand layup of Fiberglass-epoxy composite with fiber orientation od 0/45/-45/0 and tensile testing of the composite. (Composite Materials)

Design of a composite carbon fiber-epoxy industrial Fan Blade. (Composite Materials)

Development of 4 wheels vehicle steering model (Vehicle Dynamics)

Design of various controllers (Proportional, PI & Lead) for DC servomotor system and study the performance

(Classical Controls).


Event Manager/Organizer & Fund-Raising Volunteer (Since 2008), Organization: Art of Living.

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