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Lean Manufacturing Operations

Location:
Houston, TX
Posted:
February 05, 2019

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Resume:

Increased on-time delivery to **% through the implementation of a new assembly and fabrication procedure at Precision Drilling

Directed and oversaw the construction of a startup manufacturing plant at Drake MWD and achieved budget results within 1% of forecast.

Increased performance at Leam Drilling to 90% by implementing new testing and quality control procedures.

Maintained up time at 92% at Leam Drilling while delivering owner expectation, production routers and supply chain. Reduced rental costs 75% by

designing the next generation

drilling tool (ADT 200)

MARC CULPEPPER

Houston, TX **********@*****.*** http://www.linkedin.com/pub/marc-culpepper/94/3b7/81-281-***-**** Visionary Leader and long-horizon strategist with a broad and successful career in strategic planning, analysis, team leadership and C-suite advisory. Provides technical leadership for defining, upgrading, and improving internal and contract manufacturing processes. Identifies gaps in plant performance and implements executable strategies to leverage lean manufacturing methodologies. Establishes effective quality control measures for zero OSHA compliance issues and limited incidents. Develops the planning and execution of the manufacturing strategy. Implements effective coaching and training initiatives and encourages proactive participation across the manufacturing floor.

• Strategy Development

• Process Innovation

• OSHA Compliance

• Contract Negotiations

• Coaching, Mentoring, Advising

• Lean Manufacturing

• JIT-Just in Time-Production

• TQM-Total Quality Management

• Regulatory Compliance

• New Plant Construction

• SOP Development

• Cost Controls

PROFESSIONAL EXPERIENCE

2018 - Present: BRAY INTERNATIONAL Chennai, Tamil Nadu, India Global Operations

Recruited to develop and implement lean manufacturing methodologies for the manufacturing pipeline. Conduct research and analyze current work practices to create remediation strategies and leverage lean manufacturing to reduce costs and increase efficiency. Provide education to staff and deliver comprehensive training on new workflow processes. 2017 - 2018: MASUEN CONSULTING, LLC Houston, TX

Water Management Engineer

Provided expertise and consultancy to the Fort Bend County Municipal Utility district on water management strategies, conservation and utilization. Developed water usage strategies and budgets for Cinco Ranch MUD that, if followed, result in reducing water usage by 33%. Increased distribution 18% for a landscaping contractor by designing irrigation

‘GO’ gauge.

2014 – 2016: AXON ENERGY PRODUCTS UAE and US

Global Engineering Manager, Elite Directional Services Led P&L performance management for global manufacturing facilities with over 50 employees and contractors. Managed global operations, manufacturing and supply chain for the division and ensured compliance and divisional alignment with corporate goals.

MANUFACTURING OPERATIONS SENIOR LEADER

SIX SIGMA METHODOLOGIES LEAN MANUFACTURING SUPPLY CHAIN STRATEGIC PLANNING MARC CULPEPPER Page 2

• Increased global utilization of the ADT 100 85% through reverse engineering.

• Pioneered the design, manufacturing and testing of next gen product lines including the Axon Downhole Tool 100 and 200 MWD/LWD. Improved backwards compatibility of products.

• Collaborated across the organization to create successful marketing and promotional strategies and technical procedures for the team. Authored the SOP manual for ADT 200 and technical data product data sheets. 2011 - 2014: PRECISION DRILLING Houston, TX

US Operations Manager

Retained after the acquisition of Drake MWD Services build and manage three manufacturing regional offices from the ground up as well as a Regional Real Time Operations Center. Maintained accountability for profitability of three US drilling manufacturing facilities with over 120 employees.

• Planned and project managed the design and construction of three new manufacturing plants in the United States. Led and executed the startup and operation of the plants in Wyoming, Midland and Houston and maintain a 5% budget guideline as well as 96% on time delivery. Organized and managed all contractors through weekly build out reviews.

• Reduced OSHA recordable incidents by 95% by developing and publishing standard operating procedures for corporate wide use.

• Reduced costs 7% by renegotiating terms and contracts with vendors to secure more desirable pricing and supply chain performance.

2008 - 2011: DRAKE MWD SERVICES, LLC Houston, TX Managing Partner and Vice President of Operations

Launched new business operations including mission and vision for manufacturing and maintenance company focused on growth. Developed corporate governance and processes and procedures to acquire customers and deliver construction projects, ensuring client satisfaction and success. Drove growth within company, positioning the company for sale to Precision Drilling.

• Recruited, hired and training 40 new employees and promoted OSHA standards and compliance issues, achieving zero incidents throughout tenure.

• Created monthly vendor cost forecasting and payroll analysis report to influence corporate decision-making and planning.

• Reviewed project performance data and provided updates and suggestions to clients.

• Delivered on time delivery of 97% by developing manufacturing and repair routers. 2004 - 2008: LEAM DRILLING SYSTEMS Conroe, TX

Operations Manager

Reporting to the VP, developed strategic plans and road maps that expanded division 200% through the construction and setup of five new MWD/LWD kits. Managed budget, on-time delivery, SOP plan and training module. Earned two promotions during tenure.

EDUCATION AND TRAINING

UNIVERSITY OF HOUSTON – Bachelor of Science, Mechanical Engineering CERTIFICATION, ENGINEER – IN –TRAINING

SIX SIGMA BLACKBELT

CERTIFIED ISO 9001 INTERNAL AUDITOR



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