Engineer Manufacturing

D.REMIGIUS

Manufacturing Engineer

Flat no S*, Shenbagam Nivas, Iyencheri, Mobile : 979*******

Urabakkam, Chennai-603210, Email : *************.*@*****.***

WHO AM I :

A passionate, result oriented, dedicated professional committed to standardize the process and continually improve along with the Organization, possessing excellent communication and analytical skills and I’m looking for a position that offers me an immense learning environment in the MANUFACTURING field and other Business improvement skills.

Summary of skills and Work Experience:

Total Experience : 5Years in the field of “Manufacturing” Hands on Experience in production planning & control, Production Supervising, Manpower & Resource management, Productivity improvement, Process Enhancement, Quality Management, Cost and Budgetary Control.

Technical skills : Production, Material planning and Execution.

Responsible for Ensuring and Maintaining 5S, PRO 3M and 3C Document updation.

Managing production operation with optimal utilization of the resources and streamlining the working SOPs for enhanced operational effectiveness.

Capacity planning in terms of 4M as per the customer forecast.

An effective communication with excellent Relationship building & Interpersonal skills, strong analytical, problem solving & organizational abilities; posses a flexible & detail Oriented attitude.

Perform Inventory Management and Lean Manufacturing concept for organizational Growth.

Cycle time and Tact Time calculation for process study and improvement.

Process planning & Line of Balancing analysis and improvement.

Responsible for Updating Process documentations like Process Flow, Control Plan, PFMEA, Work instruction and SOP

Present Employment Summary :

1.Company : SAMSUNG INDIA ELECTRONICS LIMITED. (Chennai).

2.Designation : Engineer 2 – Production (WM)

3.Period : From Oct ’16 To Present .(2 years)

Samsung India electronics engaged in manufacturing and distribution of consumer appliances including TVs, monitors, printers, refrigerator and WM as well as mobile products such as smart phones and tablets. The company operates in three business segments: IT & mobile communications, networks, digital imaging business.

Previous Employment Summary :

1.Company : MOTHERSON SUMI SYSTEMS LTD. (Chennai).

2.Designation : Manufacturing Engineer.

3.Period : From Jul ’13 To Oct’16.(3 years)

Motherson Sumi systems is a Joint venture between Samvardhana Motherson group and Sumitomo wiring Systems (Japan) for producing wiring harnesses and it is serving for all automobile sectors across the globe(Toyota, Nissan, Honda, Suzuki, Hyundai, Daimler etc..)

Job Profile :

Production Engineering :

Production Planning and Execution for the monthly Customer schedule.

Assembly and Final Inspection Operations.

Good knowledge and experience in 5S, pro 3M activities in shop floor.

Manpower and Resource Management and proper allocation.

Leading a Team of 130 Associates in Two shifts with 2 Engineers and 2 Asst. Engineer.

4M planning to meet the customer requirement as per the tentative schedule.

Defining Man power based on Sec / Ckts & distribution of man power as per Single flow process.

Responsible for Achieving the Production plan vs. actual,Delivery & Zero line stoppage in Customer.

KPI target achievement and Failure Analysis, Action plan implementation.

Responsible for Ensuring the Availability of Material that meets production schedule,

Perform Inventory management (In process) according to company policies.

Work Distribution planning for Conveyors and Employees On Job Trainings.

Champion in the 3C (3 Control methods of defects) documentations to reduces the defects and to eliminate the process variation.

Productivity Improvement by line balancing concept and Kaizen activities.

Implementing Lean Manufacturing concept for organizational growth.

Preparing Weekly Defect Analysis by using the 7QC tools for Internal defects .

Corrective Action & preventive action plan implementation for the internal defects & customer concerns at the occurrence & detection stage.

Preparing corrective action report & root cause for Shortfall of schedule Vs actual.

Develop Best practices, routines and Innovative solution to solve the problem.

REBA study for reduce the operator fatigue with help of LCIA.

Responsible for updating the process documents like Process flow, Control plan, Work instruction, SOP,PFMEA.

Responsible for validating & ensuring the process parameters setup in line during the new product build up stages till the SOP.

Production Analyst :

Tact time Improvement.

Manpower optimization through work load balance.

Carry out detailed process time study to identify and eliminate NVA's [HIT SYSTEM].

Standard time calculation [MODAPTS].

Identify cost saving opportunities through VA/VE.

Loss Analysis [Manufacturing capability Analysis and LOB Improvement].

Calculation of Manufacturing and Auxiliary KPI Operation.

Initial Line setup activity based on Volume of Customer.

Conveyor and Line efficiency calculation to ensure the targets are achieved.

Classify the material into ABC category for monitoring and controlling inventory as per norms.

Monitoring consignment parts stock and forward physical stock on weekly basis.

Parameter validation ( Transit time, Buffer floats,in ship qty, packing qty).

Monitoring Customer Score card ( Delivery performance, Schedule adherence).

Preparation of MIS for addressing WIP, OTD, Plan vs Actual, Gap Analysis, OEE.

Implementing Productivity Related Kaizens to reduce Cycle time and maintain High Balance Ratio.

Implementation of HAI-V (Harness Assembly Innovation in Variation) for Productivity improvement.

Maximizing efficiencies by analyzing layout of Equipment, workflow, and manning needs for lines.

Implement Standard work and role cards in the manufacturing processes to reduce the Variability and increase operator utilization.

Significantly reduced waste and end-to-end production time by leveraging expertise with Statistical Process Control (SPC) methodology.

Achievements:

Awarded as the Best Engineer performer of the organization for year 2015 for 100% on time production and Delivery schedule Adherence.

Cost saved by Conversion of Dead and Slow moving Stock in to Active Stocks.

Reduced Customer Concern PPM and Achieved Zero Internal PPM for Consecutive 5 months by using HAI-Q Method.

Team Member For supporting the PIKA PIKA audit in MSSL Sharjah Plant.

Academic Performance:

B.E Electronics and Communication Engineering,(72%) Madha Engineering college, Chennai.

Passed Out: April-2013,

Higher secondary,(84.4%)

St Peters Higher Secondary School, Viragalur,

Passed Out : March-2008.

SSLC,(83.8%)

St Peters Higher Secondary School, Viragalur,

Passed Out : March-2006.

Key competencies & Skills Sets :

Decisiveness: Good decision maker, Able to handle pressurized situation, Guidelines to team members by way of proper methodology, Willingness to learn.

Leadership: Good leadership quality- Undertake Customer/In-process/NPD for Ford project and reduce Overall PPM from TT build to PP build up to 90%.

Resilience: Manage conflicts between other teams, work with efficient way, Follows PDCA in every task, Daily/weekly and long term planning goals, Prioritize the assignments.

Teamwork: Member of Abnormality control, Reduce the inline non-conformance ration by HAI-Q concept implementation.

Managerial skills: Displayed exemplary leadership skills, Manpower management, Problem solving Employee engagement, Employee relationship.

Computer Skills: MS Office, MS excel, ERP, GMES-2.0,SAP.

Personal Profile

Fathers name : A. David Sundarraj,

Date of Birth : 23.06.1991

Nationality : Indian

Marital status : Single

Permanent address : 3/154, south street, viragalur,Trichy-621722.

Declaration:

I hereby declare that the above furnished information is true to the best of my knowledge.

Place:

Date: [D.REMIGIUS]

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