Manager Maintenance Quality Production

UMESH.K

Phone No.: +91-822*******

E-Mail ID: **************@*****.***

*********@**********.***

Job assignments in Manager Textiles & Quality in Manufacturing with

a reputed organization

in Process industries especially Textile business

PROFESSIONAL PROFILE

Total experience in Textile : 18 years

Maintenance/ Process control/ Quality/ Production in Textiles:

A Qualified Professional with nearing 18 Years’ experience in Maintenance/Process control/ Quality in Textile machineries Presently associated with SRF Limited, Trichy

Responsible for overseeing maintenance efforts across textile machineries & for upkeep all the machineries in good smooth condition without affecting the production.

Oversees a range of custodial and maintenance activities. Resolves problems as they arise & to maintain the inventory of spares without affecting the production for want of spares

To ensure the Process control is well implemented, adequate & maintained in Twisting, Warping & weaving process .

Identifying priorities and working out clear action steps to achieve the goals

Challenging self to achieve higher levels of customer satisfaction

Constantly focusing on improvement and improving the input

Creates an environment of mutual respect- Takes initiative to maintain relationships with people

Problem solving skill of the people are enhanced continuously

Awareness and skill of the shop floor operators are improved continuously

Equipment maintenance costs are lower

The best way of doing every activity is documented and continuously upgraded.

Prepare manuals, SOP's,QCPC, FMEA, OJT's, defect cause manuals for imparting knowledge

Carryout improvements to maintain, improve and transforming the machine health and Quality of the fabric

Experience in full life cycle of good manufacturing practice, development of projects involving establishing process capabilities and implementation of New Design through structured and systematic approach.

Expertise in managing cross functional activities encompassing Process / Quality / Operation thereby achieving the required quality level in the supplies.

Well conversant with advanced scientific product developmental methods. Process oriented abilities in the development and introduction of Standards, New processes capability and Knowledge Management.

Experience in building quality and reliability in the entire value chain from Design, to Suppliers, to Manufacturing, to Customers, and Service through an integrated framework of Systems and Processes.

Expertise in problem solving tools & techniques, good decision making skills.

Maintaining & updation of Documents for IMS (ISO 9001-2015, ISO 14001-2015 & OHSAS 18001-2007)

CAREER HIGHLIGHTS

Since Aug'2012 associated with SRF Limited, Trichy unit as Manager Maintenance/Quality/Process control & Production

( The company manufactures and supplies a wide range of belting fabrics that are used as reinforcement material inside the conveyor belts. Processed in multiple layers inside the conveyor belts, the belting fabrics are required to be resilient and offer requisite strength and durability to the final product & also manufactures & suppliers of Chafer product)

The Growth path :

2007 to 2012 : Siyaram Silk Mills Ltd, Tarapur

( One of the largest producers of blended high fashion Suiting, Shirting fabric, Apparels, Furnishing Fabrics

and Women’s Wear. Being an ISO 9001 Certified company, a pioneer in introducing latest fashion trends &

colours in fabrics and apparels. )

Designation : Deputy Manager in Textiles

Responsible for Erection & commissioning maintenance of Textile machineries like Looms/Jacquards, Warping

machines & Twisters

( Erection & commission done for new set up of 48 looms with Jacquard machines, 4 Warping machines, 4 TFO

machines & 1 Sizing machine )

Handling of Quality related issues/trouble shooting in Textile process . Inventory control. cost reduction . Implementation of Quality standards .

Added experience in Utility service like Humidification Plants/Air compressors etc…

1997 to 2007 : Himat Singka Seide Ltd, Bangalore

( Himatsingka Seide Ltd (HSL) established in 1985 is in the business of manufacturing natural silk

and silk blended fabrics, silk woven yarn, etc. Its product range includes decorative fabrics for home

furnishings mainly bed linen, bridal wear, fashion fabrics for men and women wear etc. )

Designation : Deputy Manager in Textiles

Responsible for Erection & commissioning maintenance of Textile machineries like Looms/Jacquards.

( Erection & commissioning done for 36 looms set up with Jacquard machines )

Handling of Quality related issues/trouble shooting in Weaving process

Inventory control. cost reduction& Implementation of Quality standards .

Key Result Areas;

Maintenance & Quality & Productivity

overseeing maintenance efforts across textile machineries & for upkeep all the machineries in good smooth condition without affecting the production.

Improving Quality/Productivity/Reliability in Manufacturing with First time right products through interlinking Manufacturing and Quality condition control with reliable engineering equipment.

Establishing quality standards, implementing Quality Maintenance control systems to enhance quality of products in consistency marking and reduce rejection level.

Performing in process control charts, implementing & reviewing effectiveness of corrective action/preventive action & control plan on process / product.

Outlining requirements for the Control of all inspection measuring and test equipment. Controlling design & processing specification.

Corrective action on the rolls of non conformance

Trouble shooting the eliminate the issues to enhance production

Timely decision making to resolve all hurdles which are pertaining to Production

Total Productive Maintenance

Adherences to PM Compliance

Functioning as an In-house facilitator, in implementing an effective Process control in Plant, aimed at Manufacturing Excellence in their Business growth path. Improving customer services with reliable product quality, competitive cost cutting, shorter lead times and safe & eco-friendly designing.

Follow up on ordered materials & pending material status

Vendor development & Control on RM process

Identify spares and identify alternate vendors for cost reduction activities

Coordinating with vendors for communicating specific requirements for new products to be developed.

Interacting with vendors for resolving defects in components/ bugs in design.

Introduction of critical test/methods to determine quality consistency, in supply of RM.

Implementing SPC/SQC approval - RM test certificate, control on the approved vendor & their ratings, control on

receipt of RM clearance & their lead time.

Operation & Quality

Responsible for manufacturing & supply of Chemical intermediates/fabrics.

Effective planning & control on raw material, Production and process control through Distributed Control System (DCS) operation.

Meet the competitive market through continuous improvement (TPM practice) to reduce manufacturing cost.

Meet production target and also ensure reliability and productivity of plant on continuous basis.

Work out information for latest development technology and up- date.

Job demands, safety on the manufacturing process, equipment and persons and compliance statutory requirements.

Develop and engage subordinates to take higher responsibilities.

Continual improvement in design & development in mechanism of machines to meet the higher production & quality

Development/improvement in standard setting /parameters /process improvement to achieve higher production/quality.

Product Development

Overseeing operations for improvement in existing products based on market trends & requirements.

Initiating VA/ VE activities for bringing in cost reductions in the process.

Setting up the manufacturing facilities for production along with setting up the testing facilities and procedures.

Providing technical inputs & engineering support to the team from conception to completion stage of the product.

Developing manuals & work instructions for production operations for the unit and maintaining MIS/ reports for facilitating decision making by the management.

Imparting continuous on job training to the workforce for enhancing their productivity & operational efficiency.

Notable Accomplishments

Pivotal in handling Customer Complaint management process.

Initiated process improvements through TQM/TPM activities- Cross Function Team (CFT) & Small Group Activity (SGA).

Implementation of SPC/SQC in work places

Provided support to new design/products trial and Implementation.

Worked on ISO Documentation information viz. Quality apex manual and Quality Procedure Manual (QPM)

Importance to Optimizing Energy resources utilization.

Developing new vendors for critical raw materials. Vendor/Out sourced activity - Technical control.

Introducing low cost automation for effective unit operation equipment’s for better consistency in Repeatability & Reproducibility.

TRAININGS ATTENDED

Staubli Jacquard setting & Staubli Knotting machines, Sulzer rapier looms, Dornier looms, SMIT looms

Qualified as Internal Quality Auditor for ISO Integrated Management System–ISO 9001:2015, 14001:2015 & OHSAS

Trained on Analytical Problem solving and Decision making skills

Trained on Interpersonal Skills & Development

OTHER DISTINCTIONS

Successfully completed for Lead auditor training program & certified for QMS ; ISO 9001- 2015.

ACADEMIA

1991-93

Diploma in Mechanical

Engineering

Govt D.A.C.G. Polytechnic

Karnataka.

Aggregate 60%

1989-90

Apprentice Training

Hindustan Aeronautics L T D,

Bangalore, Karnataka.

Aggregate 69%

1986-88

I T I in Trade of Fitter

Govt Industrial Training Institute

Karnataka

Aggregate 71%

IT SKILLS:

Quick understanding knowledge & skill on software systems like ERP, Process automation programming,

Good Knowledge in MS –Dos, Power Point Presentation, SPC.

PERSONAL INFORMATION

Date of Birth : 22 – 07-1970

Marital Status : Married

Languages known : English, Hindi Tamil, Malayalam & Kannada

Address. : Plot 11/1, 13th Cross, Bharathinagar, Vaylur road,Tiruchiarapalli -620 017

RELEVANT INFORMATION

Work Experience : 18 years

Current profile : Manager –Textiles / Quality Assurance

Core work area : Maintenance / Process control implementation in manufacturing operation

Educational Qualification : Diploma in Mechanical Engineering

Current salary (CTC) : INR. 14.75 lacks /annum

Notice period : 1 month

Present Job Assignment

Meet the competitive market through continuous improvement to reduce manufacturing cost.

Improve product quality as per requirement/changing needs of customer.

Meet production target and also ensure reliability and productivity of plant on continuous basis.

Work out information for latest development technology and up- date.

Monitoring the operation and maintaining reliability of plant process and ensure meeting of the environment norm in special case of hazardous & corrosive nature of the products and process.

Job demands, safety on the manufacturing process, equipment and persons and compliance statutory requirements.

Develop and engage subordinates to take higher responsibilities.

Responsible for overseeing maintenance efforts across textile machineries & for upkeep all the machineries in good smooth condition without affecting the production.

To ensure the Process control is well implemented, adequate & maintained in Twisting, Warping & weaving process

Oversees a range of custodial and maintenance activities. Resolves problems as they arise & to maintain the inventory of spares without affecting the production for want of spares

ISO 9001-2015, ISO 14001-2015 & OHSAS 18001-2007 implementation and sustenance in the organization

Creation of new documents & formats across the departments to ensure reduction in potential & repeat defect so process problems

Analysis for non conformity finding cause /countermeasure & follow up for action plan & review on implementation of action points & sustainability of the same

Declaration

I hereby declare that the details furnished above are true to the best of my knowledge and belief.

Signature

(K.Umesh)

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