Er. Sanjay Torne, (B.E.Electronics)
Project Management Prototype Development Manufacturing Engineering Executive Profile
Engineering professional offering 24+ years of experience in Project Management, Prototype development, Manufacturing Engineering and Customer support. Highly skilled in network planning and analysis with strengths in project management. Extensive back ground and knowhow of Energy saving products i.e. LED Lighting, Automatic Power factor correction,
(APFC systems), GSM/GPRS/RF based Centralized control and Monitoring systems (CCMS) and Electronic kWh meters.
Astute leader with ability to motivate subordinates in optimizing their performance levels & possess excellent analytical, organizational & interpersonal skills. Career Achievements
•Energy saving products demonstration to Private and Government organizations, orders rewarded and executed the same.
•Team member for prototype design for MSEDCL Tender cost of Rs.500 crores (APFC system). Development of Electronic protection system against fault condition for Light Monitoring systems. Principal Abilities
•Directing end-to-end project management entailing requirement estimation, design engineering, product development to final delivery.
•Coordinating Manufacturing operations with a view to ensure timely accomplishments of production targets within the time and cost parameters.
•Achieving productivity improvements, eliminating non-value added operations & controlling waste
•Organizing training internal/external program to elevate skills & productivity of employees. Summary of Professional Background
Sr.No Organization Name Designation Product Exp in Yrs
1 eSmart Energy
Manager LED Streetlight and LED products, CCMS Since 2 1 2 yrs
2 Asian Electronics
Sr. Manager LED streetlight, CCMS, APFC Capacitor
panel, Electronic Ballast,
9 1 2 yrs
3 Anchor Electricals
Sr. Engineer Single and Three phase Electronic kwh Meters, DOL starters
4 SMP Autotech
Single and Three phase Electronic kwh,
DOL starters, Energy Meter Test Bench
5 Datar Switchgear
APFC capacitor panel, Electronic Energy
Meters and LT Switchgear
6 Asian Electronics
APFC Capacitor Panel, AC Power
eSmart Energy Solutions Pvt. Ltd. [Nashik, MH] Manager Sept 2014 to now eSmart is dedicated to develop technology based Energy Saving LED Lighting Products.
(LED streetlight, High mast, Flood Light, Bay Light, Tube Light and Down Lighter.), GPRS/RF based Centralized Control Monitoring System (CCMS) Reporting to Plant Head and CMD.
Actively involved in handling the overall Project co-ordination from design to mass production release. The activity involves the following:
Pre and post Energy Audit of streetlight network, Preparation Energy saving proposal for new projects.
Proto Type Sample Submission for demonstration and clients’ approval,
Equipment Selections & Qualifications.
To assist for BOM, document and process preparation, material Planning & electrical, mechanical and electronic component selections.
Training to production and service team to achieve target and installations of CCMS.
Meet with business teams to collect data requirements & prepare Project Time line.
Quote preparation & submission.
Product transfer to mass production facility.
ESCO Projects Completed in Municipal Corporation and Municipality
hubaneshwar Gandhidham Jamnagar Durgapur Kalol Sidhpur ohali ajalgaon Asian Electronics Ltd. [Nasik MH] Sr. Manager (R & D and Customer Support) March 2005 – Sept 2014 (9 Years and 5 months)
Asian Electronics Ltd is the leading company in Lighting Industry manufacturing Energy Saving products. Electronic and RF operated Ballast, LED Streetlight and FTL Lighting fixture, APFC and GSM based Centralized Control Monitoring System with LED Streetlight dimming facility (CCMS).
New Prototype development as per Tender/Customer requirement in modular design and Integrating the same i.e. schematic and PCB layout.
Prepared BOM and specifications of components. Client’s approval for prototype and transferring technology to production dept.
Conducted Project planning, Effort/Time /cost estimation, resource planning, client interaction, Task allocation and completion.
Training and service support for installation and commissioning of APFC and CCMS systems.
Controlled the service cycle to deliver service effectively.
Involved in building and support the team of Technicians/Engineers for problem analysis and repair of Electronic Ballasts and Equipment.
Updated and closed service complaint through system.
Reported Weekly/Monthly status to the top management about the progress.
Carried out day to day communication with all India level Customer Support Engineers and
Conducted failure analysis of field returns products and alert to concern department for quality improvement and corrective measures.
Automatic Power Factor Correction Systems (GSM based Thyristor and Contactor switching)
GSM based Centralized Control Monitoring System. (CCMS) Surge Suppressor
Power Protector Equipment LED Streetlight Occupancy sensor Dusk dawn sensor ANCHOR Electrical and Electronics Daman (UT) Sr. R & D Engineer May 2004 – Feb 2005 (10 months) Anchor is leading company in development and manufacturing of Switches, LT switchgear products, Wires and Cables, Electronic Energy Meters, Fans and DOL starters.
Design implementation of Electronic Energy meter as Tender/ customer specifications.
Type testing, Certifications from NABAL LAB and approvals from clients.
nvolved in Technology transfer to production department for new developed products.
Prepared testing Jigs and fixtures for Routine Test of Energy Meters as per IS.
Type testing of Energy Meters at NABAL accredited Lab for BIS and Clients
Control and sort out quality parameter issues. Page 3
Projects: Single and Three Phase kWh Meters (Whole current, CT operated and TOD Meters) SMP Autotech [Sinnar, MH] Head of Department - Production and Quality June 2003 to May 2004 (1 Year)
Responsible for production planning. Production of Electronic Energy Meters and DOL starters.
Set the Assembly, testing, inspection and rework line Energy Meters and DOL starters.
Design implementation of ASIC based prototype for Energy Meters,
Vendor development, Technical and ISO document preparation (BOM and specifications)
Cost Optimization through Vendor development and proper selection of components. Datar Switchgear Ltd. [Nasik, MH] Assistant Manager (R&D) May 1994 to June 2003 (9 Years) Datar Switchgear Ltd is leading company in development and manufacturing of LT switchgear products
(MCB, ELCB,ELR ) Ultrasonic welding Machines and Real time Automatic Power Factor Correction system.
Project leader for development of APFC system and Electronic kWh meters.
Demonstration of APFC system at factory and site for client’s approval.
Training to the Engineers and Technicians for installation and commissioning of APFC system.
Energy audit for APFC systems. Value Engineering. BOM and costing.
PCB Layout, signal integrity, design for manufacturability and assembly DFMA, MTBF, Testing, verification and validation of new developed electronic products.
Type Testing of Energy Meters and APFC system at NABAL accredited Labs (ERDA/ERTL/ETDC)
Periodic calibration of Test Equipment and Reference Standard Meters. Projects Executed.
APFC system (MSEB) Single and Three Phase kWh Meters (Jaipur and Jodhpur E. Board) ASIAN ELECTRONICS COMPONENTS LTD. [Nasik MH] Trainee Engineer Dec 1992 – May 1994
Involved in the manufacturing, Inspection and testing of AC Power Capacitors and APFC systems.
To train technicians for assembly, testing and troubleshooting of Capacitors and APFC systems. Education
B.E. Electronics May1992 Pune University
Soft skills: Sound knowledge of Windows, MS Office (Word, Excel, Power Point, Outlook)
Professional training for ISO9001:2008, Lean manufacturing and 5S.
raining course on Type Testing and performance evaluation (EMI/EMC) of Energy Meter.
ERP system working knowledge for Customer Support Department.
Maintenance & Troubleshooting of Measuring & Testing equipment. Talent
Ability to handle risk situations. Result oriented and decisive.
Ability to work under critical and pressure situations. Personal
Date of Birth : 1 3 t h J a n u a r y 1 968 Marital status : Married
Passport No : M 6327202 valid up to 27th January 2025
Expected CTC : Negotiable Time required to join : 30 days
Mailing Address : 202A, Archit Royale, Mahatmanagar, Nashik -422005 Date: Sanjay Madhavrao Torne