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Engineer Quality

Location:
Erode, Tamil Nadu, India
Posted:
November 09, 2018

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Resume:

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N SARAVANAN

Engineer – Production

Address :

# ***,*** ******,*****-*

Sathuvachari,Vellore-632009

Tamilnadu, India.

E-mail: ac7nfa@r.postjobfree.com

Contact no: 91-759*******

Seeking a challenging position in an environment that encourages to be innovative, enterprising and to apply my technical skills and abilities in an industry that offer career & professional growth and to contribute effectively to the growth of the organization

1.8 years of industrial experience with B.E - Mechanical Engineering.

Experience in handling Production/process improvement project and Quality complaints.

Experience in VIM process in GRP method and good knowledge in FRP.

Experience in Pattern and Mold making process in composite (FRP) field.

Experience in making of Silicone Vacuum bag.

Explores Non-destructive evaluation (NDE) of polymer matrix composites using a wide range of NDE techniques and prepared reports on non-destructive testing (NDT) results. Operating System: Win XP, Win 7, Win10

Software skills: Ms Office

CAD Tools: Auto CAD, CATIA

B.E (Mechanical Engineering) from Saveetha University, Chennai in 2016 with 78% aggregate.

H.S.C from Sneha Deepam Matriculation Higher Sec School, State Board, Vellore in 2012 with 72% aggregate.

S.S.L.C from Sneha Deepam Matriculation Higher Sec School, State Board, Vellore in 2006 with 69% aggregate.

Current Employer: Feb 2017 to till now

Designation : Engineer –Production

Company Name: Indo cool composite private limited. Ranipet – Vellore (Tamil Nadu)

Company profile :

one of the largest Fibre Glass reinforced Plastic & Polymer Products supplier with current manufacturing capacity of 1000 MT of polymer composites per year. The company head quartered at Chennai- India having manufacturing facility at Ranipet Industrial estate in Tamilnadu with workforce more than 250 employees.

RESUME

Career Objective:

Synopsis:

Software Skills:

Educational Qualification:

Professional Experience:

Knowledge in 7 QC tools, PPAP (PFD, PFMEA, Control plan, SPC & MSA).

Acquaintance in five principles of Lean Manufacturing

Acquaintance in eight wastages of Lean production

Acquaintance in seven lean manufacturing tools and concepts

Acquaintance in BPM,SCM,JIT,5W1H,FIFO,VSM,ONE PIECE FLOW

Trained in First Yield Pass and Manpower handling

Good knowledge in problems solving Technique – 8D,DMAIC

Good Knowledge in ISO 9001:2015

Good knowledge in QMS, COPQ, Process approach, 5S, 3C.

Skilled in Technical drawing studying and good in AutoCAD.

Good in MS–office for making presentation and MIS report.

Experience in ERP.

Experience in PULTRUSION, HLU, LRTM process and VARIM(Vacuum Infusion Moulding) process in GFRP (composite).

Good Knowledge in all Manufacturing process of FRP (i.e. DMC, SMC, Filament Winding, etc)

Lead and Trained Production team, periodic monitoring to find the performance of the individual.

Good knowledge in Production and Resource planning, Scheduling, and Kaizen.

Interpret test results of NDT in accordance with applicable codes, standards and specifications Roles and Responsibilities:

Preparation of Process flow chart, FMEA and Control plan for Process and New Products development.

Planned, Directed, Coordinated and Assinged manpower to meet aggressive production

Monitor and attend the line stoppages, which may be due to quality issues, material issues, equipment failure or operation based issues and balance the production line.

Preparation of BOM for the In Process and Assembly activities.

Providing Training on GFRP and basics of Composites to the Employees.

On time delivery of Product to meet the customer requirement at any circumstances.

Increasing the productivity by developing and implementing new concepts and methods.

Analyzed processes to determine areas for improvement, increased efficiency and cost reduction

Implemented production process improvement leading to a reduced line headcount from 46 employees to 40

Coordinates with manufacturing team to identify improvement opportunities and eliminate waste

Preparation of PWI (process work instruction) and SOP (Standard operating procedure) for the process.

Preparation of in-process checklist and other related documents and records for the manufacturing process and product

Making request of material and other relevant documents in ERP (Enterprise Resource Planning).

Attending Quality Complaints with Corrective, Containment and Preventive action.

Analyze and improve the customer satisfaction level based on the feedback received from Quality.

Driving Quality Improvement projects for continuous improvement.

Planning and Executing New Product Prototyping (Making of plug, mold, and product)

Planning and Executing Engineering change implementation as per Quality requirements.

Monitoring internal process Defect trend, Root cause analysis, CAPA and COPQ Key Skills:

Job Profile:

Investigate Equipment failures to diagnose faulty operation and made appropriate maintenance recommendations

Analyzing information and evaluating results to choose the best solution and solve problems.

Work with preventive maintains on all NDT equipment.

Manage all NDT staff and coordinate NDT schedules.

Maintain and calibrate NDT equipment

Implementation of PPAP.

Failure Mode Effective Analysis

Internal Audit ISO 9001:2015

Benchmarking Product Development

Enterprise Resource Planning

First In First Out

Measurement system analysis.

Awareness on 5s

Composites and FRP Training

Seven Wastages of lean production

Just In Time

5W1H

Part of 3MW wind turbine Nacelle Cover Mold development and fiber Products for VESTAS.

Successfully developed FRP Nacelle cover Products for GAMESA

Applying the Method study and Work measurement technique to reduce the cycle time of the process

Developed Inspection Templates to change the variable to attributes method of Inspection.

Construction of PFD, PFMEA, Control plan and Work instruction.

Developed prototype components, Assemblies & Tooling

Created BILL OF MATERIALS (BOM) for Nacelle cover products.

Carried out and certified NDT inspections

Ultrasonic Testing Radiographic Testing

Liquid Penetrant Testing Magnetic Particle Testing Parents Name : P. Natarajan, N. Anandhi

Date of Birth : 31st December, 1994

Sex : Male

Nationality : Indian

Language Known : Tamil, English, Telugu

Passport : S2846634 (Date of Expiry: 31-07-2028)

License Number : TN23 201********, VELLORE

Hobbies : Photography, Playing Kabadi, Chess and Animated Games I consider myself familiar with Industrial aspects. I am also confident of my ability to work in a team. I hereby declare that the information furnished above is true to the best of my knowledge. Place: Vellore (N.Saravanan)

Training Participated:

Achievement

Technical Qualification

Personal Profile:

Declaration :



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