Maintenance Engineer

KARIM MAJEED

Electrical Technician

Lafarge AlSafwa Cement Company, Saudi Arabia.

Address:

House No. 20 Bawadi, Jeddah, Kingdom of Saudi Arabia.

Phone No: 009***********

Email: ***********@*******.***

Skype ID: karimmajeed1

Objective:

A full time challenging as a Lead team E & I position in a competitive environment, where my education & work experience can have a profound Impact, resulting in the getting enormous experience with in the growth & productivity of the organization.

Top skills:

Electrical, PLC, Commissioning, DCS, Maintenance Management, Instrumentation, Plant, Inspection, Engineering, Troubleshooting

Summary:

I am presently working in Lafarage/AL Safawa Cement Plant in KSA as an Electrical Technician. My professional carrier starts from 1992 and now I have several years working experience at different positions in Pakistan Steel, Gul Ahmed Textile Mills, GEC Avery and Barrett Hodgson Pakistan. It involves erection, commissioning and up gradation of different machineries, equipments and projects. I have worked with people of different nationalities. In my whole carrier I have been most responsible, demanding and a reliable team member of maintenance team. In any trouble I can lead the team in problem solving of not only electrical but whole system including Computer applications and Networking. In this capacity I am responsible for the effecting preventive & corrective maintenance in plant side. I lead a general Maintenance shift and coordinate with vendors. I also coordinate with warehouse for material issue, receive and return. Deliver and participate in inter-departmental discussion regarding safety, health, environment and technical issues.

Standards:

SOP: SOP maintains all Equipment. standard ISO 2002

Validation: I have worked with QA Dept as coordination team member Equipment cGPM validation stantdard as per schedule.

HSE: I have also fallow HSE health Safety environment Lototo KPI PPE WAH Standard.

ELECTRICAL TECHNICIAN

AL Safwa Cement Company (Lafarge), Kingdome of Saudi Arabia, Feb 2010 - Now

MAJOR ACHIVEMENTS AND PROJECT EXECUTION

Erection and commissioning of following project

MOTOR (ABB, SIEMENS,VEM, WEG, LEROY SOMER, BALDOR):MV Motors Up to 1100kw, 2.4 KV, 60 HZ, Siemens DCS PCS 7, Kiln drive Raw mill Drive Cement Mill Drive, EP FAN Cooler Fan VFD Separator Fan, Raw Mill Fan, Dopal Fan. Weighfeeder (HUSLER), Screw conveyer Belt conveyor Bucket Elevator & Air Lift, Simover Master Drive 912KW, 690 volt VibroControl1100 (Bruel & Kjacv vibro) VEM Sachsenwerk GMBH, Raw mill drive 4900kw 11000volt, Cement mill drive 5200kw 11000volt, Frequency Drive VFD, Preventive maintenance, meggering, overhauling, bearing replacement, Termination, Stator Washing, Heating

PRACTICAL KNOWLEDG & EXPERIENCE

GENERATOR :

Wartzila Power House 9.5, 47.5 MW of working operation, Diesel Engine Driven Generators up to 1250KVA, 400V (Caterpiller) Commissioning of Generator safeties, AVR and electronic governor, interconnection wiring, replacement and maintenance of spark plug ignition system. General troubleshooting/ maintenance of exciter, generator and engine as well GAS Engine Driven Generators up 635 KW, Four Generator Syncronuse Mode 400V, 60HZ (Waukesha Gas Engine): Overhauling, Maintenance, troubleshooting, of Governors, AVRs, exciter, Rotating Rectifiers .Testing of engine securities (coolant Temperature, L/O pressure and temperature, Over speed, vibration etc). Testing of rotating rectifiers, Adjustment/tuning of AVRs

SWITCH GEARS:

MV Switchgear of Siemens) Preventive Maintenance, Inspection, assembling, disassembling, Pole Replacement, Circuit Breakers, Isolators, earthling Isolators, Oil Filled CT’s, PT’s open air bus duct. Inspection and Maintenance of Hydraulic and spring charged Operating Mechanisms of switchgears

Power Transformer:

Rated up to 1500kw, 440v, 50HZ.oil sampling, Preventive Maintenance and Inspection of Tap Changers, Maintenance, Inspection and testing of Auxiliaries and protections as like bushings, conservator, and flow indicators, Buchholz Relay, EP filter Transformer input 400 volt, 64000 output rated current 1.6 A

UPS/BATTERY CHARGER: (APC,)

Troubleshooting and Inspection of Inverter logic cards and firing electronic cards, Analysis of Harmonics and Pulse width modulation (PWM), Synchronizing, testing of inverters up to 80 KVA Trouble shooting and repair of rectifier logic and thyristor firing electronic cards Maintenance, termination, Charging, discharging, Electrolyte preparation &level making of Lead Acid up to 250AH of SAFT, C&D, FIAMM and Nickel Cadmium of up to 240AH of SAFT &EXIDE.

SENIOR OFFICER ENGINEERING

Barrett Hodgson Pakistan (Pvt) Ltd, Karachi, Pakistan, 1999 - 2010

EQUIPMENTS WORKED ON MAJOR ACHIVEMENTS AND PROJECT EXECUTION

I have Experience in Pharmaceutical Machine Blister Packaging, Machines, Liquid filling & Capping line, Machine, Ointment Machines, Ampoule filling Sealing Machine, fluid Bed dryer, Film Coating pen & Sugar Coating Equipment, Tablets Compression Machines ZP21 & ZP33, Hot air sterilizer Auto claves, Mixer, Distil Water Plant Capsule filling Machine, Granulation Equipment, Carton Printing Machines. I have worked Absorption Chiller & Compressor (BOGE Aototronice S 50) & Boiler (DDFC), I have working Exposure on P.A( Public Address System). Fire Alarm System Central Control Access System (GETS, MAB Honeywell), Close Circuit TV, Central Access Monitoring System (CCTV, LG). I am also Supervise calibration as per ISO requirements. To Electronic Control Maintain production utilities i.e. D.I Plant Distilled water plant. Water for injection unit and clean Steam unit

CHILLER & AIR HANDLING UNIT (AHU):

Maintenance operation and troubleshooting of carrier chillers and air handling units with variable frequency drives speed control. Replacement of temperature controllers, humidifiers and dampers and automatic 3 way valves

TEST EQUIPMENTS:

Competent in use of AVO Meter, clamp Meter, Calibrator, Milli ampair Source, Milli volt Generator Megger, Oscilloscope,, Signal Generator, lux meter, Resistance Box, Optical Thermo Meter, Optical Techco Meter. PLC, DCS: Trouble shooting of power supply Barriers & I/O cards of PLCs and DCS. PLC, DCS Input /Output check and interpreting with configuration, ladder logic and interconnecting drawings GE Fanuc 90-30, Yokogawa, Rototherm, Omron Sysmac, Siemens Simatic7-200, Simatic 7-300 and Telemecanique Tsx. NICS, Delta, HMI Program.

HVAC BMS :(Barben Colman Network 8000 Series Invensys DCS System),

ELECTRONICS ENGINEER

GEC Avery (Pvt) Ltd, Karachi, Pakistan, 1996 - 1998

MAJOR ACHIVEMENTS AND PROJECT EXECUTION

I have Worked GEC Avery Computerized Weighbridge Machine of Service & Repairing, I have working GEC Avery Weighing COUNTING. FILLING Instrument & Testing Machines. of Services & Repairing I have worked GEC Avery Lab Equipment Service Repairing I have worked Sugar mills in GEC Avery Packaging Equipment I Have worked All Types GEC Avery Weighing Machines of Standard Calibration.

ELECTRONIC SHIFT INCHARGE

Gul Ahmed Textile Mills (pvt) Ltd Karachi, Pakistan, 1st July 1992 - 30 June 1996

MAJOR ACHIVEMENTS AND PROJECT EXECUTION

Erection and commissioning of following project DCS PCS 7 commissioning Al safwa Cement. Gul Ahmed Textile mills. Commissioning of Sizing machine (Zell), Moisture control unit (RMS MAHLO). Warping machine (BENNINGER). Karl MAYER (ZM-SP 2200/1000 DNC Warp Control Unit ). Air Jet Looms (SUDUCOMA TYPES Z205),

COMPUTER QUALIFICATION

Bachelor of computer Science (BCS)

Shah Abdul Latif University, Khairpur, Pakistan, 2000 - 2003

One Year Diploma of Computer studies

InfoTech Institute, Karachi, Pakistan, (1997)

Six month Diploma of Computer Networking

Skill Development Council, Karachi, Pakistan, (1998)

TECHNICAL QUALIFICATION:

Three Years Diploma of Associate Engineer (DAE) in Electronics

Jamia Millia Polytechnic Institute, Karachi, Pakistan, 1994 - 1998

Two Years Apprenticeship Training Course in Instrumentation

M.T.C Pakistan Steel, Karachi, Pakistan, 1990 - 1992

Short Course in Programmable logic Controller

Creative Automation, Karachi, Pakistan, (2007)

Six Months Industrial Electronic Certificate Course

Electrocom Institute, Karachi, Pakistan, (1993)

PERSONAL INFORMATION

Father Name: Abdul Majeed

Marital Status: Married

Date of Birth: 12-06-1972

N.I.C No: 42201-5298058-9

Nationality: Pakistani

Passport No: EG5140581

Phone: 922*-******** (Pakistan)

Mobile: 923********* (Pakistan)

Permanent address: House No: CAB – 8 Al-Falah Housing Society, Shah Faisal Colony No. 3 Karachi, 75230.Pakistan.

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