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Engineering Design

Gainesville, Florida, United States
May 22, 2018

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****, ** **********, **-***, Gainesville, FL

+1-682-***-**** EDUCATION

Master of Science (M.S), Mechanical Engineering University of Florida May2018 Bachelor of Engineering (B.E), Mechanical Engineering Anna University, India May2016 SKILLS AND CERTIFICATIONS

Master Diploma in Product design

Certified Lean Six Sigma Green Belt Professional

Abaqus, Optistruct, Creo, Catia, Auto CAD

Minitab, SAP, MS office, C, C++


Manufacturing Engineering Intern – Lucas TVS, India Oct 2014- Jan 2015

Performed process improvements, setup time reduction, waste reduction, poka yoke, standardizing and paving way for continuous improvement

Re-designed and implemented cellular manufacturing for the starter motor assembly and packing line which resulted in improving the efficiency of the starter motor assembly line by 22%

Communicating daily quality issues with the manufacturing team to increase the quality of parts Engineering Intern - Metal Scope India Private Limited, India May 2014-Aug 2014

Part of the Design team responsible for development of new process and maintaining standard work procedures

(SOP) for various manufacturing processes and assembly of pre-engineered buildings

Recognized and rectified a problem where the electrodes started sticking during the submerged arc welding by altering the voltage and reducing the pull through speed of the machine in the H-beam

Prepared FMEA plan for the Manufacturing shop floor Design Intern – Arihanth Forgings, India Nov 2013-Dec 2013

Designed and developed dies for various components using Solid works and Ansys, carried out tolerance analysis using GD&T principles for the same

Performing root cause analysis for failure of parts and results showed 80 percent of the defects were caused by use of outdated machines.

Created design review guidelines, standards and templates to check feasibility of designs

Assisted in shop floor planning and scheduling


Product Development for Martin Sprocket (Concept to Prototype design of Screw Conveyor)

Conducted a customer survey and the target values were noted down

Based on the survey House of Quality, Product Design Specification(PDS), different concepts and deadlines for various phases of the project was decided

Used methodology of benchmarking, voice of customers and cost-effective design to finalize the ideal concept

Manufacturing process, Material selection, process selection, DFM, DFA, tolerance, reliability, cost, safety and FMEA analysis were carried out

Finally, 3D CAD model of the screw conveyor was designed using solid works Topology and Sizing Optimization of a Beam

Topology-optimized a beam for a given volume fraction, loading and boundary condition using MATLAB to minimize the compliance

Developed a fully stressed design (FSD) from topology optimized model using CALFEM for minimizing the weight of the beam, which resulted in 75% weight optimization Additive Manufacturing- Fused Deposition Modelling (Proposed Design)

Devise a process to reduce the voids formed during 3D printing of composites by adding a binder RTM6

Finite element model showed increase in the tensile strength of up to 80% of the 3D printed part with binder compared to that part without the binding agent

Studying and Joining of Inconel 617 by Cold metal Transfer Welding

Base metal analysis was carried out and based on that process parameters (welding current, welding speed and wire-feed rate) for the weld was fixed.

The effect of the process parameters on the microstructure of the weld, In-In interface and tensile strength of the joints are analyzed

Optimized the process parameters to achieve up to 67% better weld strength in comparison with traditional welding process from the results of microstructure, radiography, tensile test and SEM images of the joints

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