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Engineer Design

Mississauga, Ontario, Canada
February 26, 2018

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Jimmy Z. Lucas

*** ******** ****** ****, *******, ON M2N 1N4

Mobile: 647 *** **** E-mail:


Bachelor of Science in Mechanical Engineering

Senior Mechanical Design Engineer

Career Experience

Lexmark Research and Development Corporation Cebu City, Philippines

Imaging Solutions Services November 18, 2013 – November 03, 2017

1. Design components and mechanisms of plastic printer enclosures.

2. Conduct Tolerance Analysis for clearances, interferences, and gaps of printer enclosures.

3. Generate documentations and 2D drawings for manufacturing.

4. Review and disposition Design for manufacturability and Design for Assembly.

5. Develop prototype for fit and function and/or improvements.

Wemark Techno Engineering Pte Ltd Singapore

Singapore Technology Kinetics December 2012 – August 2013

Senior Design Engineer

1. Develop conceptual design proposal of mechanical components and assemblys

that meets manufacturability and function and provide 3D and 2D plans.

2. Reverse engineer and/or bench mark competitor products.

3. Research applicable off the shelf components for cost reduction.

4. Conduct stack up analysis.

5. Conduct First Article Inspection at the vendor’s site.

Lexmark Research and Development Corporation Cebu City, Philippines

Imaging Solutions Services September 2010 – October 2012

Hardware Mechanical Engineer/Designer

1. Build/Design the mechanical hardware of the Multi-Purpose Feeder (MPF) of the input device of

a low and mid range laser printer. Troubleshoot mechanical malfunctions in the input devices.

2.Tear down and/or benchmark competitor products.

3.Design and Build 3D assembly to be prototype in CNC, SLA or Silicon mold models.

4.Identify Critical To Functions (CTF)parameters for validation in the CMM.

5.Design test fixture and create test procedure to replicate failures in the paper path and record

actual motions through a high speed camera.

6.Gather electrical data through the oscilloscope.

7.Conduct mechanical test such as vibration, drop test, pull test, compression and others.

8.Perform thermal shock test on printer devices.

9.Perform acoustic level test on printer devices.

10.Conduct First Article Inspection at the vendor’s site in China.

Harita TVS Technologies Inc./KPIT Cummins Southfield, Michigan U.S.A.

Siemens Energy & Automation Inc. July 2008 – February 2009

Mechanical Designer

1.Support the development of AFCS 200 Mail Sorting Machine by generating detailing and GD&T

for preliminary system build.

GM Technical Center AVDC May – June 2008

Mechanical Designer

1.Support the interior group of AVDC (Advance Vehicle Development Center) through studies to

find functional improvements on occupant to door interface, rear compartment door to seal

interface and cover latch to quarter panel interface while implementing GM Best practice.

RCO Engineering Inc.

Mechanical Designer June 2007 – February 2008

1.Design the shifter and seat belts packaging for the LASSO all terrain vehicle for ICRC.

2.Provide detailing for the build and fabrication of the main frames of the vehicle.

3.Design the rotor mechanism and the inner concentrator of the 0.5 mega watt wind mill for WATTS.

4.Support the design and detailing of the outer concentrator main frame of the wind mill.

TKO Staffing, LLC Madison Heights, Michigan U.S.A.

RCO Engineering Inc. Roseville, Michigan

Mechanical Designer October 2005 – May 2007

1.Assigned in GM Tech. Center with the Special Vehicle Group to work on the GMT101X Hybrid Program.

2.Design the floor acoustics, headliner sensor packaging, front and rear consoles and

conduct feasibility study on the rear cargo compartment with the application of EPP foam for

insulation and load bearing application.

3.Design the preliminary main Expanded Polypropylene (EPP) foam structure.

ETCS, LLC Sterling Heights, Michigan

Robert Bosch Corporation Farmington Hills, Michigan

Mechanical Designer

May – August 2005

1.Join the Transmission Control Module (TEHCM) team to provide

various continuous engineering support and build design concepts for performance improvements.

2.Design a test fixture for a cylinder head CFD test.

March – June 2004

1.Joined the Air Intake Throttle team to perform studies on optimization of air flow rate for air intake


October 2003 – January 2004

1.Build a CFD model for the LS7 Gamma 1 air intake Manifold for Fluent analysis.

2.Redesign fuel rail brackets and perform various continuous engineering on

fuel delivery system components.

Bertrandt US, Inc. Auburn Hills, Michigan

Mechanical Designer January – May 2005

1.Design the packaging of the center console of the GMX002 MY 2008 Saturn Ion. Generate

the criteria and construction sections of the installation and packaging concepts.

American Specialty Cars Southgate Michigan

Mechanical Designer September 2004

1.Build the model of the concept fender and fender extension for the International 255

Small Bus.

Lear Corporation Cebu City, Philippines

Lead Engineer 1999 – 2003

1.Lead the Unigraphics design team of 20 designers to do various front and rear door panel for Lear shanghai.

2.Supervised various engineering changes on hard trims, seats, carpets, doors, and insulators for GM.

3.Conducts design review on all design activity of the team.

4.Check all drawing deliverables to Lear Corporation.

5.Ensure an orderly operation within our team.

6.Participate management’s strategic meetings to gain new techniques to improve our team’s efficiency.

United Technologies Automotive Cebu City, Philippines

Associate Engineer 1998 – 1999

1.Design a vinyl wrap on a door substrate.

2.Design an elbow for a wireless sun visor. Design the packaging of Ford Branded Transmitter RKE (Remote Keyless Entry).

3.Design the packaging of the GM Superhet Keyfob. Design a rear seat cushion and seat back foam by integrating a Saturn A surface over an Opel B surface.

4. Design parametric models of various seat adjusters.

TIMEX Philippines Incorporated Cebu City, Philippines

Case Design Engineer 1991 – 1997

1.Establish the parameters in the watch digital case for the industrial designers to incorporate there aesthetic features.

2.Conducted the feasibility study of the TIMEX Humvee watch and and build the concept watch into a parametric solid model for engineering evaluation and review.

3.Design the 200 Meters Iron Man metal reinforced case with a unique protective rubber bumper ring. Design the complete case structure of the 200 Meters Shock Resistant Magnum.

4.Design the module holding and ESD protection plate for the 100 Meters Iron Man. Design the compass watch with the two way rotating ring. And many other digital watches.

Don Bosco Technical School Cebu City, Philippines

Designer/Fabricator 1988 – 1991

1.Design simple machines for rattan, stone craft, and wood industry.

2.Fabricate simple machines from prototype to fully functional units.

3.Design a four speed dough mixer, wood dowel pin making machine, stone cutting machine, drum type bead making machine, rattan splitting and sanding machines, pipe bender, wire forming fixture and many more.

Drafting Instructor 1986 – 1991

1.Teach the junior and seniors the fundamentals of technical drawing.

2.Teach the juniors the methods of dimensioning, tolerancing, and the different machine standard parts.

3.Teach the seniors the working principles of speeds and motions, Cams, Gears, and Kinematics.

Draftsman 1984 – 1986

1.Generate working drawings of machine members and design jigs and fixtures.

2.Trouble shoot mechanical malfunction. Provide direct material and labor cost estimate.

3.During this term I have designed a worm screw and worm gear speed reducer.

4.Design/reverse engineer machine components of industrial machines for rattan, wood, and stone operation.


Bachelor of Science in Mechanical Engineering October 1990

University of San Jose–Recoletos, Cebu City, Philippines

CATIA V5 Fundamentals and Surfacing May 2005

Oakland Community College, Michigan, U.S.A.

Don Bosco Technical School March 1984

Industrial Drafting/ Machine Shop, Cebu City, Philippines

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